During some deep drawing operations liquid lubricants are used under the blankholder to reduce friction coefficients. Under the clamping action of the blankholder, lubricants will be squeezed out resulting in a changing film thickness after the initial application of the blankholder load. A relationship between kinetic friction coefficient values and the loading duration of the blankholder can be observed from analysis of results recorded during simulative testing. By using a numerical model to combine empirical measurements, friction coefficients during boundary lubrication, lubricant film thickness with sheet surface topography data, it can be shown that the coefficient of friction can reliably be predicted for a given loading duration.
Issue Section:
Technical Papers
1.
Wilson
, W. R. D.
, 1990
, “Mised Lubrication in Metal Forming Processes
,” Adv. Technol. Plast.
, 4
, pp. 1667
–1676
.2.
Emmens, W. C., 1988, “The Influence of Surface Roughness on Friction,” Proc. 15th Biennial I.D.D.R.G. Congress, Detroit, Michigan, May 16–18, pp. 63–70.
3.
Schipper, D. J., 1988, “Transitions in the Lubrication of Concentrated Contact,” Ph.D. thesis, University of Twente.
4.
Hsu
, T. C.
, 1994
, “Refined Models for Hydrodynamic Lubrication in Axisymmetric Stretch Forming
,” ASME J. Tribol.
, 116
, pp. 101
–109
.5.
Mahdavian
, S. M.
, and Shao
, Z. M.
, 1993
, “Isoviscous Hydrodynamic Lubrication of Deep Drawing and Its Comparison with Experiment
,” ASME J. Tribol.
, 115
, pp. 111
–118
.6.
Emmens, W. C., and Monfort, G., 1990, “The Influence of Process Conditions and Surface Characteristics on Friction at Low Pressure,” 3rd Int. Conf. On Technology of Plasticity, July.
7.
Abbott
, E. J.
, and Firestone
, F. A.
, 1933
, “Specifying Surface Quality, A Method Based on Accurate Measurement and Comparison
,” Mech. Eng.
, 55
, pp. 569
–573
.8.
Boyd, M. R., 1996, “An Investigation of the Friction and Lubrication Effects in the Deep Drawing Process Through Simulative and Empirical Testing,” D. Phil. thesis, University of Ulster.
9.
Paul, S. J., 1996, “Kinetic Friction of Lubricated Contacts in the Deep Drawing Process,” D.Phil. thesis, University of Ulster, p. 88.
10.
Gilmour, K. R., 1989, “Simulative Testing as an Aid to the Industrial Development of Deep Drawn Complex Forms,” D.Phil. thesis, 1, University of Ulster, pp. 98–145.
Copyright © 2002
by ASME
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