Inspired from the low wetting properties of Lotus leaves, the fabrication of dual micro/nanoscale topographies is of interest to many applications. In this research, superhydrophobic surfaces are fabricated by a process chain combining ultrashort pulsed laser texturing of steel inserts and injection molding to produce textured polypropylene (PP) parts. This manufacturing route is very promising and could be economically viable for mass production of polymeric parts with superhydrophobic properties. However, surface damages, such as wear and abrasion phenomena, can be detrimental to the attractive wetting properties of replicated textured surfaces. Therefore, the final product lifespan is investigated using mechanical cleaning of textured PP surfaces with multipurpose cloths following the ASTM D3450 standard. Second, the surface damage of replication masters after 350 injection molding cycles with glass-fiber-reinforced PP, especially to intensify mold wear, was investigated. In both cases, the degradation of the dual-scale surface textures had a clear impact on surface topography of the replicas and thus on their wetting properties, too.

This paper investigates the application of bioinspired serrated cutting edges in tissue cutting by biopsy punches (BPs) to reduce the insertion force. BPs are frequently used as a diagnostic tool in many minimally invasive procedures, for both tissue extraction and the delivery of medical fluids. The proposed work is inspired by the mosquito's maxilla that features microserrations on its cutting edges with the purpose of painlessly puncturing the human skin. The objective of this paper is to study the application of maxillalike microserrations on commercial BPs. The fundamental goal is the minimization of the puncture force at the BP tip during insertion procedures. Microserrations were created on the cutting edge by using a picosecond laser while cutting tests were implemented on a customized testbed on phantom tissue. A reduction of 20–30% in the insertion forces has been achieved with microserrated punches with different texture depths encouraging, thereby, further studies and applications in biomedical devices. Three-dimensional (3D) and two-dimensional (2D) finite element simulations were also developed to investigate the impact of microserrated cutting edges on the stresses in the contact area during soft tissue cutting.

The initial microdot and microline patterns were first ink-jet printed onto the surface of polished AISI420 stainless steel mold. This masked mold substrate was nitrided at 693 K for 7.2 ks at 70 Pa by using the high-density plasma nitriding system. The unmasked parts were selectively nitrided to have higher hardness than 1200 HV. This hardness-profiled substrate was mechanically sand-blasted to fabricate the microtextured mold. Microdisk patterned plastic cover-case for cellular phones were injection-molded by using this method for practical demonstration. Both the selective hardening and anisotropic inner nitriding processes were experimentally discussed as a key step in the present processing.