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Journal Articles

Control of the Weld Heterogeneity by Using a Novel Counter Variable Pin Shoulder Rotation Friction Stir Welding: A Simulation and Experimental Study

Raju Prasad Mahto, Md Perwej Iqbal, Kanchan Kumari, Surjya Kanta Pal
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2024, 146(6): 061004.
Paper No: MANU-23-1763
https://doi.org/10.1115/1.4065182
Published Online: April 12, 2024
View Article titled, Control of the Weld Heterogeneity by Using a Novel Counter Variable Pin Shoulder Rotation Friction Stir Welding: A Simulation and Experimental Study
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Topics: Deformation, Flow (Dynamics), Friction, Heat, Recrystallization, Rotation, Simulation, Temperature, Texture (Materials), Welded joints
Journal Articles

Improving Weldability of Press Hardened Steel Through Combining Stepped Current Pulse and Magnetically Assisted Resistance Spot Welding Process

ZhuoRan Li, DianPing Zhang, RuiMing Chen, SongLin Wang, YuJun Xia, Ming Lou, YongBing Li
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2024, 146(2): 021007.
Paper No: MANU-23-1411
https://doi.org/10.1115/1.4063904
Published Online: November 13, 2023
View Article titled, Improving Weldability of Press Hardened Steel Through Combining Stepped Current Pulse and Magnetically Assisted Resistance Spot Welding Process
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Topics: Fracture (Materials), Fracture (Process), Microhardness, Welded joints, Welding, Heat, Shear (Mechanics), Shrinkage (Materials), Steel
Journal Articles

Machine Learning Tools for Flow-Related Defects Detection in Friction Stir Welding

Danilo Ambrosio, Vincent Wagner, Gilles Dessein, Javier Vivas, Olivier Cahuc
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2023, 145(10): 101005.
Paper No: MANU-22-1700
https://doi.org/10.1115/1.4062457
Published Online: June 7, 2023
View Article titled, Machine Learning Tools for Flow-Related Defects Detection in Friction Stir Welding
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Topics: Friction, Welding, Artificial neural networks, Temperature, Flow (Dynamics), Machine learning, Signals, Welded joints, Torque, Aluminum alloys
Includes: Supplementary data
Journal Articles

Influence of Tool Thread Pitch During Friction Stir Welding of High-Density Polyethylene Plate

Lucas T. Wilkins, Alvin M. Strauss
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. December 2022, 144(12): 121010.
Paper No: MANU-22-1229
https://doi.org/10.1115/1.4055118
Published Online: August 25, 2022
View Article titled, Influence of Tool Thread Pitch During Friction Stir Welding of High-Density Polyethylene Plate
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Topics: Friction, Polymers, Rotation, Temperature, Tensile strength, Thread, Welding, Density, Heat, Welded joints
Journal Articles

Novel Correlations Between Process Forces and Void Morphology for Effective Detection and Minimization of Voids During Friction Stir Welding

Mohammad Ali Ansari, Hemant Agiwal, Mike Zinn, Frank Pfefferkorn, Shiva Rudraraju
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2022, 144(9): 091007.
Paper No: MANU-21-1648
https://doi.org/10.1115/1.4054338
Published Online: May 19, 2022
View Article titled, Novel Correlations Between Process Forces and Void Morphology for Effective Detection and Minimization of Voids During Friction Stir Welding
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Topics: Flow (Dynamics), Friction, Probes, Rotation, Welding, Stiffness, Deformation, Signals, Welded joints, Computer simulation
Includes: Supplementary data
Journal Articles

Resistance Spot Welding of Additively Manufactured Maraging Steels—Part I: Nugget Formation

Cheng Luo, Yansong Zhang, Michael Oelscher, Yandong Shi, Niels Pasligh, Raphael Koch
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071011.
Paper No: MANU-21-1456
https://doi.org/10.1115/1.4053277
Published Online: February 10, 2022
View Article titled, Resistance Spot Welding of Additively Manufactured Maraging Steels—Part I: Nugget Formation
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Topics: Heat, Lasers, Melting, Steel, Welded joints, Welding, Printing, Additive manufacturing
Journal Articles

Resistance Spot Welding of Additively Manufactured Maraging Steels—Part II: Failure Behavior

Cheng Luo, Yansong Zhang, Michael Oelscher, Yandong Shi, Niels Pasligh, Raphael Koch
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071012.
Paper No: MANU-21-1457
https://doi.org/10.1115/1.4053276
Published Online: February 10, 2022
View Article titled, Resistance Spot Welding of Additively Manufactured Maraging Steels—Part II: Failure Behavior
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Topics: Fracture (Materials), Steel, Welded joints, Welding, Materials properties, Printing, Failure, Diffusion (Physics), Melting, Fracture (Process)
Journal Articles

Characterization of Photodiodes for Detection of Variations in Part-to-Part Gap and Weld Penetration Depth During Remote Laser Welding of Copper-to-Steel Battery Tab Connectors

Giovanni Chianese, Pasquale Franciosa, Jonas Nolte, Darek Ceglarek, Stanislao Patalano
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071004.
Paper No: MANU-21-1336
https://doi.org/10.1115/1.4052725
Published Online: December 7, 2021
View Article titled, Characterization of Photodiodes for Detection of Variations in Part-to-Part Gap and Weld Penetration Depth During Remote Laser Welding of Copper-to-Steel Battery Tab Connectors
Open the PDF for Characterization of Photodiodes for Detection of Variations in Part-to-Part Gap and Weld Penetration Depth During Remote Laser Welding of Copper-to-Steel Battery Tab Connectors in another window
Topics: Batteries, Copper, Laser welding, Lasers, Photodiodes, Sensors, Signals, Steel, Welded joints, Welding
Journal Articles

Continuous Drive Friction Welding of AISI 8630 Low-Alloy Steel: Experimental Investigations on Microstructure Evolution and Mechanical Properties

Amborish Banerjee, Michail Ntovas, Laurie Da Silva, Ryan O’ Neill, Salaheddin Rahimi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071001.
Paper No: MANU-21-1386
https://doi.org/10.1115/1.4053010
Published Online: December 6, 2021
View Article titled, Continuous Drive Friction Welding of AISI 8630 Low-Alloy Steel: Experimental Investigations on Microstructure Evolution and Mechanical Properties
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Topics: Charge density waves, Friction, Friction welding, Mechanical properties, Steel, Welded joints, Welding, Work hardening, Fracture (Materials), Tensile strength
Journal Articles

Predicting Nugget Size of Resistance Spot Welds Using Infrared Thermal Videos With Image Segmentation and Convolutional Neural Network

Shenghan Guo, Dali Wang, Jian Chen, Zhili Feng, Weihong “Grace” Guo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021009.
Paper No: MANU-21-1309
https://doi.org/10.1115/1.4051829
Published Online: August 5, 2021
View Article titled, Predicting Nugget Size of Resistance Spot Welds Using Infrared Thermal Videos With Image Segmentation and Convolutional Neural Network
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Topics: Artificial neural networks, Image segmentation, Nondestructive evaluation, Welding, Construction, Joining, Welded joints, Regression models
Journal Articles

A Critical Nugget Size Prediction Model for Al–Si-Coated Press Hardened Steel Resistance Spot Welds

Ruiming Chen, Ming Lou, YongBing Li, Blair E. Carlson
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. February 2022, 144(2): 021004.
Paper No: MANU-21-1086
https://doi.org/10.1115/1.4051680
Published Online: August 4, 2021
View Article titled, A Critical Nugget Size Prediction Model for Al–Si-Coated Press Hardened Steel Resistance Spot Welds
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Topics: Coatings, Fracture (Materials), Fracture (Process), Martensitic steel, Shear (Mechanics), Welded joints, Welding
Journal Articles

Effect of Laser Surfacing on the Microstructure and Mechanical Properties of Ultrasonic Welded NiTi Joints

S. S. Ao, C. J. Li, W. Zhang, J. P. Oliveira, Z. Zeng, Z. Luo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011003.
Paper No: MANU-21-1078
https://doi.org/10.1115/1.4051330
Published Online: July 1, 2021
View Article titled, Effect of Laser Surfacing on the Microstructure and Mechanical Properties of Ultrasonic Welded NiTi Joints
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Topics: Bonding, Deformation, Diffusion (Physics), Fracture (Materials), Joining, Lasers, Mechanical properties, Nickel titanium alloys, Shear (Mechanics), Surface roughness
Journal Articles

Effect of the Welding Process on Microstructure, Microhardness, and Residual Stresses of Capacitor Discharge Stud Welded Joint

Qian Zhang, Baozhu Zhang, Yun Luo, Gang Yang, Hong-Xiang Zheng
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011007.
Paper No: MANU-21-1156
https://doi.org/10.1115/1.4051533
Published Online: July 1, 2021
View Article titled, Effect of the Welding Process on Microstructure, Microhardness, and Residual Stresses of Capacitor Discharge Stud Welded Joint
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Topics: Microhardness, Welding, Stress, Residual stresses, Welded joints
Journal Articles

Influence of Tool Runout on Force Measurement During Internal Void Monitoring for Friction Stir Welding of 6061-T6 Aluminum

Daniel Franke, Michael Zinn, Shiva Rudraraju, Frank E. Pfefferkorn
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2021, 143(11): 111008.
Paper No: MANU-20-1708
https://doi.org/10.1115/1.4051009
Published Online: June 11, 2021
View Article titled, Influence of Tool Runout on Force Measurement During Internal Void Monitoring for Friction Stir Welding of 6061-T6 Aluminum
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Topics: Friction, Probes, Transients (Dynamics), Welding, Signals, Aluminum, Welded joints
Journal Articles

Influence of Paint Baking on the Energy Absorption and Failure Mode of Resistance Spot Welds in TRIP1180 Steel

D. V. Marshall, D. Bhattacharya, J. G. Speer
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. September 2021, 143(9): 094501.
Paper No: MANU-20-1711
https://doi.org/10.1115/1.4050462
Published Online: March 29, 2021
View Article titled, Influence of Paint Baking on the Energy Absorption and Failure Mode of Resistance Spot Welds in TRIP1180 Steel
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Topics: Absorption, Failure mechanisms, Steel, Tension, Welded joints, Cycles, Welding, Fracture (Materials), Joining, Failure
Includes: Supplementary data
Journal Articles

Gas-Tungsten Arc Welding of Dissimilar Aluminum Alloys With Nano-Treated Filler

Narayanan Murali, Maximilian Sokoluk, Gongcheng Yao, Shuaihang Pan, Igor De Rosa, Xiaochun Li
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2021, 143(8): 081001.
Paper No: MANU-20-1656
https://doi.org/10.1115/1.4049849
Published Online: March 26, 2021
View Article titled, Gas-Tungsten Arc Welding of Dissimilar Aluminum Alloys With Nano-Treated Filler
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Topics: Aluminum alloys, Arc welding, Fillers (Materials), Nanoparticles, Tungsten, Welded joints, Fracture (Process), Mechanical properties, Welding, Solidification
Journal Articles

Temperature Gradients at the Solidification Front of Deep Hybrid Laser Welds

Farhang Farrokhi, Benny Endelt, Rasmus S. Andersen, Morten Kristiansen
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2021, 143(5): 051005.
Paper No: MANU-19-1550
https://doi.org/10.1115/1.4048511
Published Online: November 11, 2020
View Article titled, Temperature Gradients at the Solidification Front of Deep Hybrid Laser Welds
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Topics: Heat, Lasers, Solidification, Temperature gradient, Welded joints, Welding, Laser welding
Journal Articles

Development of an Aging Process for Friction Stir Extruded Joints

Adam W. Jarrell, Brayden C. Terry, Alvin M. Strauss, George E. Cook
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2021, 143(3): 031003.
Paper No: MANU-20-1074
https://doi.org/10.1115/1.4048047
Published Online: October 9, 2020
View Article titled, Development of an Aging Process for Friction Stir Extruded Joints
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Topics: Aluminum, Extruding, Friction, Heat treating (Metalworking), Joining, Steel, Tensile strength, Welding, Welded joints, Precipitation hardening
Journal Articles

Improvement of Single-Sided Resistance Spot Welding of Austenitic Stainless Steel Using Radial Magnetic Field

Lin Qi, Fangzhou Li, Qingxin Zhang, Ye Xu, Xiaohui Han, Yongbing Li
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. March 2021, 143(3): 031004.
Paper No: MANU-20-1324
https://doi.org/10.1115/1.4048048
Published Online: October 9, 2020
View Article titled, Improvement of Single-Sided Resistance Spot Welding of Austenitic Stainless Steel Using Radial Magnetic Field
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Topics: Magnetic fields, Welding, Stainless steel, Magnets, Welded joints
Journal Articles

Effects of Postweld Heat Treatment on the Phase Transformation and Mechanical Behavior of NiTi Ultrasonic Spot Welded Joints With Al Interlayer

Chunjie Li, Sansan Ao, J. P. Oliveira, Zhi Zeng, Huijie Cui, Zhen Luo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2020, 142(10): 101006.
Paper No: MANU-20-1223
https://doi.org/10.1115/1.4048002
Published Online: August 27, 2020
View Article titled, Effects of Postweld Heat Treatment on the Phase Transformation and Mechanical Behavior of NiTi Ultrasonic Spot Welded Joints With Al Interlayer
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Topics: Heat, Heat treating (Metalworking), Mechanical properties, Nickel titanium alloys, Phase transitions, Temperature, Welded joints