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Journal Articles

Effect of Layer Addition on Residual Stresses of Wire Arc Additive Manufactured Stainless Steel Specimens

Sébastien Rouquette, Camille Cambon, Issam Bendaoud, Sandra Cabeza, Fabien Soulié
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2024, 146(4): 040903.
Paper No: MANU-23-1384
https://doi.org/10.1115/1.4063446
Published Online: February 28, 2024
View Article titled, Effect of Layer Addition on Residual Stresses of Wire Arc Additive Manufactured Stainless Steel Specimens
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Topics: Residual stresses, Stress, Neutron diffraction, Wire, Additive manufacturing
Journal Articles

Characterization of Tool Surface Properties Generated by Directed Energy Deposition and Subsequent Ball Burnishing

Anna Komodromos, Joshua Grodotzki, Felix Kolpak, A. Erman Tekkaya
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. April 2024, 146(4): 040904.
Paper No: MANU-22-1420
https://doi.org/10.1115/1.4063736
Published Online: February 28, 2024
View Article titled, Characterization of Tool Surface Properties Generated by Directed Energy Deposition and Subsequent Ball Burnishing
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Topics: Additive manufacturing, Metal stamping, Pressure, Residual stresses, Surface roughness, Tool steel, Heat transfer coefficients, Friction, Temperature, Cooling
Journal Articles

Parametric Characterization and Distribution Consistency Evaluation of Machining-Induced Residual Stresses

Shengqiang Zhao, Hao Sun, Fangyu Peng, Rong Yan, Xiaowei Tang, Hua Zhang, Teng Zhang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2023, 145(5): 051003.
Paper No: MANU-22-1507
https://doi.org/10.1115/1.4056435
Published Online: January 19, 2023
View Article titled, Parametric Characterization and Distribution Consistency Evaluation of Machining-Induced Residual Stresses
Open the PDF for Parametric Characterization and Distribution Consistency Evaluation of Machining-Induced Residual Stresses in another window
Topics: Calibration, Cutting, Machining, Residual stresses, Stress, Stress concentration, Milling
Journal Articles

Effects of Heat Treatment on the Surface Quality and Improvement in Formability of Deformation Machined Products of Al 6061

Ankit Kumar Gupta, Satwik Priyadarshi, Denis Pustovoytov, Manuele Dabala, Hailiang Yu, Alexander Pesin, Puneet Tandon
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Technical Briefs
J. Manuf. Sci. Eng. December 2022, 144(12): 124501.
Paper No: MANU-22-1010
https://doi.org/10.1115/1.4054991
Published Online: July 28, 2022
View Article titled, Effects of Heat Treatment on the Surface Quality and Improvement in Formability of Deformation Machined Products of Al 6061
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Topics: Deformation, Heat, Heat treating (Metalworking), Machining, Residual stresses, Surface roughness, Stress, Temperature, Surface quality, Force measurement
Journal Articles

Effects of Process Variants on Residual Stresses in Wire Arc Additive Manufacturing of Aluminum Alloy 5183

Karan S. Derekar, Bilal Ahmad, Xiang Zhang, Sameehan S. Joshi, Jonathan Lawrence, Lei Xu, Geoff Melton, Adrian Addison
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2022, 144(7): 071005.
Paper No: MANU-21-1355
https://doi.org/10.1115/1.4052930
Published Online: December 8, 2021
View Article titled, Effects of Process Variants on Residual Stresses in Wire Arc Additive Manufacturing of Aluminum Alloy 5183
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Topics: Additive manufacturing, Aluminum alloys, Residual stresses, Stress, Stress concentration, Temperature, Tension, Wire, Yield strength, Compressive stress
Journal Articles

Modeling of Residual Stresses by Correlating Surface Topography in Machining of AISI 52100 Steel

Chao Liu, Yan He, Yufeng Li, Yulin Wang, Shilong Wang, Yan Wang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. May 2022, 144(5): 051008.
Paper No: MANU-21-1128
https://doi.org/10.1115/1.4052706
Published Online: October 25, 2021
View Article titled, Modeling of Residual Stresses by Correlating Surface Topography in Machining of AISI 52100 Steel
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Topics: Cutting, Modeling, Residual stresses, Stress, Surface topography, Temperature, Machining
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011010.
Paper No: MANU-20-1479
https://doi.org/10.1115/1.4051287
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part I: Milling of Small Uncut Chip Thicknesses in the Micrometer Range With Finite Cutting Edge Radius in another window
Topics: Cutting, Finite element analysis, Machining, Milling, Stress, Constitutive equations, Finite element model, Residual stresses, Finite element methods
Journal Articles

Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius

Nejah Tounsi, Tahany El-Wardany
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011011.
Paper No: MANU-20-1482
https://doi.org/10.1115/1.4051288
Published Online: July 5, 2021
View Article titled, Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius
Open the PDF for Finite Element Analysis of the Effects of Process Representations on the Prediction of Residual Stresses and Chip Morphology in the Down-Milling of Ti6Al4V: Part II: Effect of Flank Wear and Conventional Uncut Chip Thicknesses in Milling With Finite Cutting Edge Radius in another window
Topics: Cutting, Milling, Wear, Stress, Modeling, Residual stresses, Finite element model, Finite element methods, Finite element analysis
Journal Articles

Effect of the Welding Process on Microstructure, Microhardness, and Residual Stresses of Capacitor Discharge Stud Welded Joint

Qian Zhang, Baozhu Zhang, Yun Luo, Gang Yang, Hong-Xiang Zheng
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. January 2022, 144(1): 011007.
Paper No: MANU-21-1156
https://doi.org/10.1115/1.4051533
Published Online: July 1, 2021
View Article titled, Effect of the Welding Process on Microstructure, Microhardness, and Residual Stresses of Capacitor Discharge Stud Welded Joint
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Topics: Microhardness, Welding, Stress, Residual stresses, Welded joints
Journal Articles

Crystal Plasticity Modeling of Laser Peening Effects on Tensile and High Cycle Fatigue Properties of 2024-T351 Aluminum Alloy

Maziar Toursangsaraki, Huamiao Wang, Yongxiang Hu, Dhandapanik Karthik
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2021, 143(7): 071015.
Paper No: MANU-20-1622
https://doi.org/10.1115/1.4050308
Published Online: March 26, 2021
View Article titled, Crystal Plasticity Modeling of Laser Peening Effects on Tensile and High Cycle Fatigue Properties of 2024-T351 Aluminum Alloy
Open the PDF for Crystal Plasticity Modeling of Laser Peening Effects on Tensile and High Cycle Fatigue Properties of 2024-T351 Aluminum Alloy in another window
Topics: Crystals, Deformation, High cycle fatigue, Laser hardening, Modeling, Plasticity, Residual stresses, Stress, Tensile strength, Texture (Materials)
Journal Articles

The Effect of Martensitic Transformation on the Evolution of Residual Stresses and Identification of the Critical Linear Mass Density in Direct Laser Metal Deposition–Based Repair

Chaitanya Vundru, Ramesh Singh, Wenyi Yan, Shyamprasad Karagadde
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2020, 142(7): 071002.
Paper No: MANU-19-1416
https://doi.org/10.1115/1.4046828
Published Online: April 17, 2020
View Article titled, The Effect of Martensitic Transformation on the Evolution of Residual Stresses and Identification of the Critical Linear Mass Density in Direct Laser Metal Deposition–Based Repair
Open the PDF for The Effect of Martensitic Transformation on the Evolution of Residual Stresses and Identification of the Critical Linear Mass Density in Direct Laser Metal Deposition–Based Repair in another window
Topics: Density, Lasers, Martensitic transformations, Residual stresses, Stress, Thermomechanics, Maintenance, Metals, Temperature
Journal Articles

Prediction of Residual Stress Random Fields for Selective Laser Melted A357 Aluminum Alloy Subjected to Laser Shock Peening

Mohammad I. Hatamleh, Jagannathan Mahadevan, Arif Malik, Dong Qian, Radovan Kovacevic
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2019, 141(10): 101011.
Paper No: MANU-18-1757
https://doi.org/10.1115/1.4044418
Published Online: September 4, 2019
View Article titled, Prediction of Residual Stress Random Fields for Selective Laser Melted A357 Aluminum Alloy Subjected to Laser Shock Peening
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Topics: Laser hardening, Lasers, Probability, Stress, Residual stresses, Aluminum alloys
Journal Articles

Fabrication of Plano-Concave Plastic Lens by Novel Injection Molding Using Carbide-Bonded Graphene-Coated Silica Molds

Xiaohua Liu, Lin Zhang, Wenchen Zhou, Tianfeng Zhou, Jianfeng Yu, L. James Lee, Allen Y. Yi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. August 2019, 141(8): 081011.
Paper No: MANU-18-1677
https://doi.org/10.1115/1.4043980
Published Online: June 21, 2019
View Article titled, Fabrication of Plano-Concave Plastic Lens by Novel Injection Molding Using Carbide-Bonded Graphene-Coated Silica Molds
Open the PDF for Fabrication of Plano-Concave Plastic Lens by Novel Injection Molding Using Carbide-Bonded Graphene-Coated Silica Molds in another window
Topics: Aluminum, Graphene, Injection molding, Lenses (Optics), Manufacturing, Refractive index, Stress, Cooling, Residual stresses
Journal Articles

Modeling and Prediction of Residual Stresses in Additive Layer Manufacturing by Microplasma Transferred Arc Process Using Finite Element Simulation

Sagar H. Nikam, N. K. Jain
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2019, 141(6): 061003.
Paper No: MANU-18-1368
https://doi.org/10.1115/1.4043264
Published Online: April 12, 2019
View Article titled, Modeling and Prediction of Residual Stresses in Additive Layer Manufacturing by Microplasma Transferred Arc Process Using Finite Element Simulation
Open the PDF for Modeling and Prediction of Residual Stresses in Additive Layer Manufacturing by Microplasma Transferred Arc Process Using Finite Element Simulation in another window
Topics: Cycles, Residual stresses, Temperature distribution, Temperature, Modeling, Stress
Journal Articles

Finite Element Analysis of Additive Manufacturing Based on Fused Deposition Modeling: Distortions Prediction and Comparison With Experimental Data

Alberto Cattenone, Simone Morganti, Gianluca Alaimo, Ferdinando Auricchio
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. January 2019, 141(1): 011010.
Paper No: MANU-18-1503
https://doi.org/10.1115/1.4041626
Published Online: November 8, 2018
View Article titled, Finite Element Analysis of Additive Manufacturing Based on Fused Deposition Modeling: Distortions Prediction and Comparison With Experimental Data
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Topics: Bridges (Structures), Cooling, Printing, Simulation, Springs, Stress, Temperature, Modeling, Additive manufacturing, Residual stresses
Journal Articles

Residual Stresses in Dissimilar Friction Stir Welding of AA2024 and AZ31: Experimental and Numerical Study

Z. Hou, J. Sheikh-Ahmad, F. Jarrar, F. Ozturk
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. May 2018, 140(5): 051015.
Paper No: MANU-17-1490
https://doi.org/10.1115/1.4039074
Published Online: March 7, 2018
View Article titled, Residual Stresses in Dissimilar Friction Stir Welding of AA2024 and AZ31: Experimental and Numerical Study
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Topics: Friction, Residual stresses, Temperature, Welding, Stress, Simulation
Journal Articles

Analytical Model for Prediction of Residual Stress in Dynamic Orthogonal Cutting Process

Xin-Da Huang, Xiao-Ming Zhang, Jürgen Leopold, Han Ding
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. January 2018, 140(1): 011002.
Paper No: MANU-17-1040
https://doi.org/10.1115/1.4037424
Published Online: November 3, 2017
View Article titled, Analytical Model for Prediction of Residual Stress in Dynamic Orthogonal Cutting Process
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Topics: Cutting, Stress, Waves, Machining, Residual stresses
Journal Articles

On the Role of Different Strain Components, Material Plasticity, and Edge Effects When Predicting Machining-Induced Residual Stresses Using Finite Element Modeling

Mohamed N. A. Nasr
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. July 2017, 139(7): 071014.
Paper No: MANU-16-1388
https://doi.org/10.1115/1.4036122
Published Online: April 12, 2017
View Article titled, On the Role of Different Strain Components, Material Plasticity, and Edge Effects When Predicting Machining-Induced Residual Stresses Using Finite Element Modeling
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Topics: Cutting, Deflection, Finite element analysis, Finite element model, Machining, Modeling, Plasticity, Relaxation (Physics), Residual stresses, Stress
Journal Articles

Enhanced Surface Integrity From Cryogenic Machining of AZ31B Mg Alloy: A Physics-Based Analysis With Microstructure Prediction

Ninggang Shen, Hongtao Ding, Zhengwen Pu, I. S. Jawahir, Tao Jia
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. June 2017, 139(6): 061012.
Paper No: MANU-16-1093
https://doi.org/10.1115/1.4034279
Published Online: January 31, 2017
View Article titled, Enhanced Surface Integrity From Cryogenic Machining of AZ31B Mg Alloy: A Physics-Based Analysis With Microstructure Prediction
Open the PDF for Enhanced Surface Integrity From Cryogenic Machining of AZ31B Mg Alloy: A Physics-Based Analysis With Microstructure Prediction in another window
Topics: Cutting, Deformation, Machining, Magnesium alloys, Simulation, Temperature, Twinning, Microhardness, Stress, Modeling
Journal Articles

Distortions and Residual Stresses at Layer-by-Layer Additive Manufacturing by Fusion

V. A. Safronov, R. S. Khmyrov, D. V. Kotoban, A. V. Gusarov
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research-Article
J. Manuf. Sci. Eng. March 2017, 139(3): 031017.
Paper No: MANU-15-1513
https://doi.org/10.1115/1.4034714
Published Online: October 7, 2016
View Article titled, Distortions and Residual Stresses at Layer-by-Layer Additive Manufacturing by Fusion
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Topics: Additive manufacturing, Deformation, Residual stresses, Stress, Temperature, Tension, Uncertainty, Shrinkage (Materials), Modeling