Volume 128 Issue 1 | J. Manuf. Sci. Eng.

Editorial

Kornel F. Ehmann

J. Manuf. Sci. Eng. February 2006, 128(1): 1. doi: https://doi.org/10.1115/1.2172427

Topics: Artificial neural networks , Engineering teachers , Engines , Jacks (Lifting equipment) , Mechanical engineering , Motors

Memoriam

In Memoriam Nathan H. Cook (1925–2005)

Serope Kalpakjian

J. Manuf. Sci. Eng. February 2006, 128(1): 2–3. doi: https://doi.org/10.1115/1.2172047

Extract

View articletitled, In Memoriam Nathan H. Cook (1925–2005)

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Topics: Engineering teachers , Students , Ships , Mechanical engineering , Metal cutting

Technical Papers

Optimized Upper Bound Analysis of Axisymmetric Extrusion Using Spherical Velocity Field

Der-Form Chang, Jyhwen Wang

J. Manuf. Sci. Eng. February 2006, 128(1): 4–10. doi: https://doi.org/10.1115/1.2112947

Abstract

View articletitled, Optimized Upper Bound Analysis of Axisymmetric Extrusion Using Spherical Velocity Field

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Topics: Extruding , Friction

Incorporating Adjustable Features in the Optimal Design of Polymer Sheet Extrusion Dies

Douglas E. Smith, Qi Wang

J. Manuf. Sci. Eng. February 2006, 128(1): 11–19. doi: https://doi.org/10.1115/1.2113027

Abstract

View articletitled, Incorporating Adjustable Features in the Optimal Design of Polymer Sheet Extrusion Dies

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Topics: Cavities , Design , Flow (Dynamics) , Optimization , Polymers , Temperature , Extruding

Effects of Scanning Schemes on Laser Tube Bending

Jie Zhang, Peng Cheng, Wenwu Zhang, Michael Graham, Jerry Jones, Marshall Jones, Y. Lawrence Yao

J. Manuf. Sci. Eng. February 2006, 128(1): 20–33. doi: https://doi.org/10.1115/1.2113047

Abstract

View articletitled, Effects of Scanning Schemes on Laser Tube Bending

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Topics: Cooling , Deformation , Lasers , Tube bending , Water , Wall thickness , Laser beams

Evaluation of Estimates of Roll Separating Force in Bar Rolling

A. R. Ragab, S. N. Samy

J. Manuf. Sci. Eng. February 2006, 128(1): 34–45. doi: https://doi.org/10.1115/1.2120779

Abstract

View articletitled, Evaluation of Estimates of Roll Separating Force in Bar Rolling

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Topics: Deformation , Flow (Dynamics) , Friction , Geometry , Pressure , Stress , Temperature , Shapes , Compression

Burr Height in Shear Slitting of Aluminum Webs

Jin Ma, Hongbing Lu, Ming Li, Bo Wang

J. Manuf. Sci. Eng. February 2006, 128(1): 46–55. doi: https://doi.org/10.1115/1.2123027

Abstract

View articletitled, Burr Height in Shear Slitting of Aluminum Webs

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Topics: Aluminum , Blades , Clearances (Engineering) , Shear (Mechanics)

Corrugation and Buckling Defects in Wound Rolls

P. M. Lin, J. A. Wickert

J. Manuf. Sci. Eng. February 2006, 128(1): 56–64. doi: https://doi.org/10.1115/1.2113068

Abstract

View articletitled, Corrugation and Buckling Defects in Wound Rolls

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Topics: Buckling , Stress , Tension , Pressure , Winding (process) , Hoop stress , Shear (Mechanics) , Elasticity

Finite Element Modeling for Tap Design Improvement in Form Tapping

Curtis Warrington, Shiv Kapoor, Richard DeVor

J. Manuf. Sci. Eng. February 2006, 128(1): 65–73. doi: https://doi.org/10.1115/1.2117427

Abstract

View articletitled, Finite Element Modeling for Tap Design Improvement in Form Tapping

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Topics: Design , Finite element analysis , Finite element model , Friction , Shapes , Simulation , Thread , Modeling , Geometry , Temperature

A Geometrical Simulation System of Ball End Finish Milling Process and Its Application for the Prediction of Surface Micro Features

Xianbing Liu, Masakazu Soshi, Abhijit Sahasrabudhe, Kazuo Yamazaki, Masahiko Mori

J. Manuf. Sci. Eng. February 2006, 128(1): 74–85. doi: https://doi.org/10.1115/1.2039098

Abstract

View articletitled, A Geometrical Simulation System of Ball End Finish Milling Process and Its Application for the Prediction of Surface Micro Features

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Topics: Cutting , Cutting tools , Machining , Milling , Modeling , Simulation , Surface roughness , Wear , Finishes

A Comprehensive Dynamic End Milling Simulation Model

Hongqi Li, Yung C. Shin

J. Manuf. Sci. Eng. February 2006, 128(1): 86–95. doi: https://doi.org/10.1115/1.2035694

Abstract

View articletitled, A Comprehensive Dynamic End Milling Simulation Model

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Topics: Cutting , Milling , Stability , Chatter , Dynamics (Mechanics) , Pressure

Numerical Simulation of Machined Surface Topography and Roughness in Milling Process

Tong Gao, Weihong Zhang, Kepeng Qiu, Min Wan

J. Manuf. Sci. Eng. February 2006, 128(1): 96–103. doi: https://doi.org/10.1115/1.2123047

Abstract

View articletitled, Numerical Simulation of Machined Surface Topography and Roughness in Milling Process

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Topics: Milling , Simulation , Surface roughness , Cutting

Modeling the Progression of Flank Wear on Uncoated and Ceramic-Coated Polycrystalline Cubic Boron Nitride Tools in Hard Turning

Ty G. Dawson, Thomas R. Kurfess

J. Manuf. Sci. Eng. February 2006, 128(1): 104–109. doi: https://doi.org/10.1115/1.2039097

Abstract

View articletitled, Modeling the Progression of Flank Wear on Uncoated and Ceramic-Coated Polycrystalline Cubic Boron Nitride Tools in Hard Turning

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Topics: Wear , Cutting , Modeling , Failure , Ceramics

Wear of Electroplated CBN Grinding Wheels

Z. Shi, S. Malkin

J. Manuf. Sci. Eng. February 2006, 128(1): 110–118. doi: https://doi.org/10.1115/1.2122987

Abstract

View articletitled, Wear of Electroplated CBN Grinding Wheels

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Topics: Grinding , Surface roughness , Wear , Wheels , Density , Grinding wheels , Steady state , Grain size , Transients (Dynamics)

A Methodology to Determine Work Material Flow Stress and Tool-Chip Interfacial Friction Properties by Using Analysis of Machining

Tuğrul Özel, Erol Zeren

J. Manuf. Sci. Eng. February 2006, 128(1): 119–129. doi: https://doi.org/10.1115/1.2118767

Abstract

View articletitled, A Methodology to Determine Work Material Flow Stress and Tool-Chip Interfacial Friction Properties by Using Analysis of Machining

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Topics: Cutting , Deformation , Flow (Dynamics) , Friction , Machining , Stress , Temperature , Steel

Effect of Oil Mist on Tool Temperature in Cutting

Takashi Ueda, Akira Hosokawa, Keiji Yamada

J. Manuf. Sci. Eng. February 2006, 128(1): 130–135. doi: https://doi.org/10.1115/1.2039099

Abstract

View articletitled, Effect of Oil Mist on Tool Temperature in Cutting

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Topics: Cutting , Milling , Pyrometers , Temperature , Turning

Magnetic Field Effects in Machining Processes and on Manufactured Part Mechanical Characteristics

Mohamed El Mansori, Barney E. Klamecki

J. Manuf. Sci. Eng. February 2006, 128(1): 136–145. doi: https://doi.org/10.1115/1.2113007

Abstract

View articletitled, Magnetic Field Effects in Machining Processes and on Manufactured Part Mechanical Characteristics

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Topics: Magnetic fields , Wear , Machining

Identification of Spindle Integrated Force Sensor’s Transfer Function for Modular End Mills

Simon S. Park

J. Manuf. Sci. Eng. February 2006, 128(1): 146–153. doi: https://doi.org/10.1115/1.2137749

Abstract

View articletitled, Identification of Spindle Integrated Force Sensor’s Transfer Function for Modular End Mills

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Topics: Cutting , Force sensors , Manufacturing , Sensors , Transfer functions , Dynamics (Mechanics) , Calibration , Kalman filters

Empirical Model Decomposition Based Time-Frequency Analysis for the Effective Detection of Tool Breakage

Yonghong Peng

J. Manuf. Sci. Eng. February 2006, 128(1): 154–166. doi: https://doi.org/10.1115/1.1948399

Abstract

View articletitled, Empirical Model Decomposition Based Time-Frequency Analysis for the Effective Detection of Tool Breakage

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Topics: Cutting , Milling , Spectra (Spectroscopy) , Time-frequency analysis , Condition monitoring , Time series

Algorithm for Spatial Straightness Evaluation Using Theories of Linear Complex Chebyshev Approximation and Semi-infinite Linear Programming

LiMin Zhu, Ye Ding, Han Ding

J. Manuf. Sci. Eng. February 2006, 128(1): 167–174. doi: https://doi.org/10.1115/1.2120777

Abstract

View articletitled, Algorithm for Spatial Straightness Evaluation Using Theories of Linear Complex Chebyshev Approximation and Semi-infinite Linear Programming

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Topics: Algorithms , Approximation , Errors , Linear programming

Development of $Ni Cr ∕ Ni Si$ Thin-Film Thermocouple Sensor for Workpiece Temperature Measurement in Chemical Explosive Material Machining

Qiyong Zeng, Baoyuan Sun, Jing Xu, Xinlu Deng, Jun Xu, Ying Jia

J. Manuf. Sci. Eng. February 2006, 128(1): 175–179. doi: https://doi.org/10.1115/1.2117467

Abstract

View articletitled, Development of <math xmlns="http://www.w3.org/1998/Math/MathML"><mrow xmlns=""><mi mathvariant="normal">Ni</mi><mi mathvariant="normal">Cr</mi><mo>∕</mo><mi mathvariant="normal">Ni</mi><mi mathvariant="normal">Si</mi></mrow></math> Thin-Film Thermocouple Sensor for Workpiece Temperature Measurement in Chemical Explosive Material Machining

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Topics: Calibration , Cutting , Explosives , Machining , Sensors , Temperature , Thermocouples , Thin films , Temperature measurement , Plating

Nanometer-Level Comparison of Three Spindle Error Motion Separation Techniques

Eric Marsh, Jeremiah Couey, Ryan Vallance

J. Manuf. Sci. Eng. February 2006, 128(1): 180–187. doi: https://doi.org/10.1115/1.2118747

Abstract

View articletitled, Nanometer-Level Comparison of Three Spindle Error Motion Separation Techniques

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Topics: Errors , Separation (Technology) , Probes , Sensors

In-Process Diameter Measurement of Turned Workpiece With Curvatures by Using Sensor Positioning

Masatake Shiraishi, Hideyasu Sumiya, Shinichi Aoshima

J. Manuf. Sci. Eng. February 2006, 128(1): 188–193. doi: https://doi.org/10.1115/1.2122967

Abstract

View articletitled, In-Process Diameter Measurement of Turned Workpiece With Curvatures by Using Sensor Positioning

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Topics: Displacement , Lasers , Sensors , Laser beams

Dynamic Analysis of a Mesoscale Machine Tool

Sang Won Lee, Rhett Mayor, Jun Ni

J. Manuf. Sci. Eng. February 2006, 128(1): 194–203. doi: https://doi.org/10.1115/1.2123007

Abstract

View articletitled, Dynamic Analysis of a Mesoscale Machine Tool

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Topics: Dynamics (Mechanics) , Lumped parameter models , Machine tools , Milling machines , Modal analysis , Structural dynamics , Stiffness , Finite element analysis , Milling , Screws

A Real-Time Method for Solving the Forward Kinematics of a Tripod With Fixed-Length Legs

Younan Xu, Fengfeng Xi

J. Manuf. Sci. Eng. February 2006, 128(1): 204–212. doi: https://doi.org/10.1115/1.2114928

Abstract

View articletitled, A Real-Time Method for Solving the Forward Kinematics of a Tripod With Fixed-Length Legs

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Topics: Kinematics , Linkages , Errors

Modeling Machining Geometric Variation in a $N - 2 - 1$ Fixturing Scheme

Weiping Zhong, S. Jack Hu

J. Manuf. Sci. Eng. February 2006, 128(1): 213–219. doi: https://doi.org/10.1115/1.2114927

Abstract

View articletitled, Modeling Machining Geometric Variation in a <math xmlns="http://www.w3.org/1998/Math/MathML"><mrow xmlns=""><mi>N</mi><mtext>-</mtext><mn>2</mn><mtext>-</mtext><mn>1</mn></mrow></math> Fixturing Scheme

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Topics: Fixturing , Machining , Modeling , Deformation

Multiple Attributes Utility Analysis in Setup Plan Evaluation

Nuo Xu, Samuel H. Huang

J. Manuf. Sci. Eng. February 2006, 128(1): 220–227. doi: https://doi.org/10.1115/1.2117407

Abstract

View articletitled, Multiple Attributes Utility Analysis in Setup Plan Evaluation

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Topics: Computer-aided engineering , Design , Errors , Fixturing , Manufacturing , Preferences , Production planning , Simulation , Uncertainty , Engineers

Determining Setup Orientations From the Visibility of Slice Geometry for Rapid Computer Numerically Controlled Machining

Matthew C. Frank, Richard A. Wysk, Sanjay B. Joshi

J. Manuf. Sci. Eng. February 2006, 128(1): 228–238. doi: https://doi.org/10.1115/1.2039100

Abstract

View articletitled, Determining Setup Orientations From the Visibility of Slice Geometry for Rapid Computer Numerically Controlled Machining

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Topics: Algorithms , Chain , Geometry , Machining , Rotation , Computers , Machinery

Volumetric Error Compensation of Multi-Axis Laser Machining Center for Direct Patterning of Flat Panel Display

Sang Y. Jin, Ki-Taek Lee, Kyuil Kim

J. Manuf. Sci. Eng. February 2006, 128(1): 239–248. doi: https://doi.org/10.1115/1.2118787

Abstract

View articletitled, Volumetric Error Compensation of Multi-Axis Laser Machining Center for Direct Patterning of Flat Panel Display

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Topics: Error compensation , Errors , Laser beams , Lasers , Mirrors , Machining centers , Machinery

Cutter/Workpiece Engagement Feature Extraction from Solid Models for End Milling

Derek Yip-Hoi, Xuemei Huang

J. Manuf. Sci. Eng. February 2006, 128(1): 249–260. doi: https://doi.org/10.1115/1.1948395

Abstract

View articletitled, Cutter/Workpiece Engagement Feature Extraction from Solid Models for End Milling

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Topics: Algorithms , Cutting tools , Feature extraction , Geometry , Machining , Milling , Modeling , Simulation , Solid models , Solid modeling

Optimal Approximated Unfolding of General Curved Shell Plates Based on Deformation Theory

Cheolho Ryu, Jong Gye Shin

J. Manuf. Sci. Eng. February 2006, 128(1): 261–269. doi: https://doi.org/10.1115/1.2113008

Abstract

View articletitled, Optimal Approximated Unfolding of General Curved Shell Plates Based on Deformation Theory

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Topics: Algorithms , Deformation , Design , Plates (structures) , Shapes , Shells , Finite element analysis

Digital Panel Assembly Methodologies and Applications for Compliant Sheet Components

Wayne W. Cai, Ching-Chieh Hsieh, Yufeng Long, Samuel P. Marin, Kong P. Oh

J. Manuf. Sci. Eng. February 2006, 128(1): 270–279. doi: https://doi.org/10.1115/1.2112967

Abstract

View articletitled, Digital Panel Assembly Methodologies and Applications for Compliant Sheet Components

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Topics: Manufacturing , Simulation , Finite element analysis

Real-Time Weld Penetration Depth Monitoring With Laser Ultrasonic Sensing System

Bao Mi, Charles Ume

J. Manuf. Sci. Eng. February 2006, 128(1): 280–286. doi: https://doi.org/10.1115/1.2137747

Abstract

View articletitled, Real-Time Weld Penetration Depth Monitoring With Laser Ultrasonic Sensing System

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Topics: Lasers , Ray tracing , Ultrasound , Welding , Transducers , Signals , Acoustics , Vibration

Tensile-Shear Forces and Fracture Modes in Single and Multiple Weld Specimens in Dual-Phase Steels

Manuel Marya, Kathy Wang, Louis G. Hector, Jr., Xiaohong Gayden

J. Manuf. Sci. Eng. February 2006, 128(1): 287–298. doi: https://doi.org/10.1115/1.2137751

Abstract

View articletitled, Tensile-Shear Forces and Fracture Modes in Single and Multiple Weld Specimens in Dual-Phase Steels

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Topics: Fracture (Materials) , Fracture (Process) , Shear (Mechanics) , Steel , Welded joints

Three-Dimensional Modeling of Selective Laser Sintering of Two-Component Metal Powder Layers

Tiebing Chen, Yuwen Zhang

J. Manuf. Sci. Eng. February 2006, 128(1): 299–306. doi: https://doi.org/10.1115/1.2122947

Abstract

View articletitled, Three-Dimensional Modeling of Selective Laser Sintering of Two-Component Metal Powder Layers

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Topics: Laser beams , Lasers , Melting , Metal powders , Sintering , Temperature distribution , Temperature , Melting point , Metals , Heat

Analysis of the Laser Droplet Formation Process

Tadej Kokalj, Jure Klemenčič, Peter Mužič, Igor Grabec, Edvard Govekar

J. Manuf. Sci. Eng. February 2006, 128(1): 307–314. doi: https://doi.org/10.1115/1.2120780

Abstract

View articletitled, Analysis of the Laser Droplet Formation Process

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Topics: Drops , Lasers , Wire , Heat

Statistical Process Control Based Supervisory Generalized Predictive Control of Thin Film Deposition Processes

Jionghua Jin, Huairui Guo, Shiyu Zhou

J. Manuf. Sci. Eng. February 2006, 128(1): 315–325. doi: https://doi.org/10.1115/1.2114912

Abstract

View articletitled, Statistical Process Control Based Supervisory Generalized Predictive Control of Thin Film Deposition Processes

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Topics: Predictive control , Statistical process control , Thin films , Errors , Modeling

Robust Method of Multiple Variation Sources Identification in Manufacturing Processes For Quality Improvement

Zhiguo Li, Shiyu Zhou

J. Manuf. Sci. Eng. February 2006, 128(1): 326–336. doi: https://doi.org/10.1115/1.2117447

Abstract

View articletitled, Robust Method of Multiple Variation Sources Identification in Manufacturing Processes For Quality Improvement

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Topics: Eigenvalues , Manufacturing , Noise (Sound) , Uncertainty , Machining , Product quality

Dynamic Modeling of Powder Delivery Systems in Gravity-Fed Powder Feeders

Heng Pan, Robert G. Landers, Frank Liou

J. Manuf. Sci. Eng. February 2006, 128(1): 337–345. doi: https://doi.org/10.1115/1.2120778

Abstract

View articletitled, Dynamic Modeling of Powder Delivery Systems in Gravity-Fed Powder Feeders

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Topics: Collisions (Physics) , Flow (Dynamics) , Particulate matter , Simulation , Modeling , Delays , Gravity (Force)

Technical Briefs

Active Control of Regenerative Chatter During Metal Cutting Process

C. Mei, J. G. Cherng, Y. Wang

J. Manuf. Sci. Eng. February 2006, 128(1): 346–349. doi: https://doi.org/10.1115/1.2124991

Abstract

View articletitled, Active Control of Regenerative Chatter During Metal Cutting Process

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Topics: Chatter , Cutting , Optimal control , Stability , Metal cutting , Control equipment

Using the Eigenvalues of Multivariate Spectral Matrices to Achieve Cutting Direction and Sensor Orientation Independence

John T. Roth

J. Manuf. Sci. Eng. February 2006, 128(1): 350–354. doi: https://doi.org/10.1115/1.2123067

Abstract

View articletitled, Using the Eigenvalues of Multivariate Spectral Matrices to Achieve Cutting Direction and Sensor Orientation Independence

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Topics: Accelerometers , Cutting , Eigenvalues , Sensors

A Finite-Differences Derivative-Descent Approach for Estimating Form Error in Precision-Manufactured Parts

Abhijit Gosavi, Shantanu Phatakwala

J. Manuf. Sci. Eng. February 2006, 128(1): 355–359. doi: https://doi.org/10.1115/1.2124989

Abstract

View articletitled, A Finite-Differences Derivative-Descent Approach for Estimating Form Error in Precision-Manufactured Parts

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Topics: Errors , Metrology , Computational methods

Delayed Reference Control for Hotwire Cutting of Expandable Polystyrene Foam

Paolo Gallina

J. Manuf. Sci. Eng. February 2006, 128(1): 360–365. doi: https://doi.org/10.1115/1.2124990

Abstract

View articletitled, Delayed Reference Control for Hotwire Cutting of Expandable Polystyrene Foam

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Topics: Cutting , Force control

Progressive Die Sequence Design for Deep Drawing Round Cups Using Finite Element Analysis

Taylan Altan, Nitin Jain, Xiaoxiang Shi, Gracious Ngaile, Bryan Pax, Brent Harman, Greg Homan

J. Manuf. Sci. Eng. February 2006, 128(1): 366–369. doi: https://doi.org/10.1115/1.2039942

Abstract

View articletitled, Progressive Die Sequence Design for Deep Drawing Round Cups Using Finite Element Analysis

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Topics: Design , Finite element methods , Simulation , Finite element analysis

Analytic Wavelet-Based Ultrasonic Pulse Differentiation for Injection Mold Cavity Pressure Measurement

Li Zhang, Charles B. Theurer, Robert X. Gao, David O. Kazmer

J. Manuf. Sci. Eng. February 2006, 128(1): 370–374. doi: https://doi.org/10.1115/1.2123048

Abstract

View articletitled, Analytic Wavelet-Based Ultrasonic Pulse Differentiation for Injection Mold Cavity Pressure Measurement

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Topics: Cavities , Sensors , Trains , Wavelet transforms , Wavelets , Pressure measurement , Injection molding , Signals , Pressure sensors , Signal processing