Volume 127 Issue 3 | J. Manuf. Sci. Eng.

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Volume 127, Issue 3

August 2005

ISSN 1087-1357

EISSN 1528-8935

Technical Papers

The Self-Excitation Damping Ratio: A Chatter Criterion for Time-Domain Milling Simulations

Neil D. Sims

J. Manuf. Sci. Eng. August 2005, 127(3): 433–445. doi: https://doi.org/10.1115/1.1948393

Abstract

View articletitled, The Self-Excitation Damping Ratio: A Chatter Criterion for Time-Domain Milling Simulations

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Topics: Chatter , Cutting , Damping , Excitation , Milling , Simulation , Stability , Vibration

Simultaneous Stability and Surface Location Error Predictions in Milling

Brian P. Mann, Keith A. Young, Tony L. Schmitz, David N. Dilley

J. Manuf. Sci. Eng. August 2005, 127(3): 446–453. doi: https://doi.org/10.1115/1.1948394

Abstract

View articletitled, Simultaneous Stability and Surface Location Error Predictions in Milling

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Topics: Cutting , Errors , Milling , Stability , Time series , Free vibrations , Displacement

Analysis of Force Shape Characteristics and Detection of Depth-of-Cut Variations in End Milling

Liuqing Yang, Richard E. DeVor, Shiv G. Kapoor

J. Manuf. Sci. Eng. August 2005, 127(3): 454–462. doi: https://doi.org/10.1115/1.1947207

Abstract

View articletitled, Analysis of Force Shape Characteristics and Detection of Depth-of-Cut Variations in End Milling

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Topics: Cutting , Milling , Shapes

A Diagnostic Approach for Turning Tool Based on the Dynamic Force Signals

S. E. Oraby, A. F. Al-Modhuf, D. R. Hayhurst

J. Manuf. Sci. Eng. August 2005, 127(3): 463–475. doi: https://doi.org/10.1115/1.1948397

Abstract

View articletitled, A Diagnostic Approach for Turning Tool Based on the Dynamic Force Signals

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Topics: Cutting , Signals , Time series , Wear , Damping

On Predicting Softening Effects in Hard Turned Surfaces—Part I: Construction of Material Softening Model

Jing Shi, C. Richard Liu

J. Manuf. Sci. Eng. August 2005, 127(3): 476–483. doi: https://doi.org/10.1115/1.1948400

Abstract

View articletitled, On Predicting Softening Effects in Hard Turned Surfaces—Part I: Construction of Material Softening Model

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Topics: Construction , Finite element analysis , Heat treating (Metalworking) , Machining , Modeling , Steel , Temperature , Turning , Cycles , Hardness (Materials)

On Predicting Softening Effects in Hard Turned Surfaces—Part II: Finite Element Modeling and Verification

Jing Shi, C. Richard Liu

J. Manuf. Sci. Eng. August 2005, 127(3): 484–491. doi: https://doi.org/10.1115/1.1948402

Abstract

View articletitled, On Predicting Softening Effects in Hard Turned Surfaces—Part II: Finite Element Modeling and Verification

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Topics: Cutting , Finite element analysis , Temperature , Machining , Steel , Turning , Heat , Wear

Investigating Machining Impact on Fatigue Variance: A Machining Quality Perspective

Xiaoping Yang, C. Richard Liu

J. Manuf. Sci. Eng. August 2005, 127(3): 492–502. doi: https://doi.org/10.1115/1.1947206

Abstract

View articletitled, Investigating Machining Impact on Fatigue Variance: A Machining Quality Perspective

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Topics: Fatigue , Fatigue life , Machining , Fatigue testing

An Investigation on Manufacturing of the Straight Bevel Gear Using End Mill by CNC Milling Machine

Cihan O¨zel, Ali I˙nan, Latif O¨zler

J. Manuf. Sci. Eng. August 2005, 127(3): 503–511. doi: https://doi.org/10.1115/1.1863256

Abstract

View articletitled, An Investigation on Manufacturing of the Straight Bevel Gear Using End Mill by CNC Milling Machine

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Topics: Bevel gears , Manufacturing , Cutting , Machining centers

Multi-Operational Machining Processes Modeling for Sequential Root Cause Identification and Measurement Reduction

Hui Wang, Qiang Huang, Reuven Katz

J. Manuf. Sci. Eng. August 2005, 127(3): 512–521. doi: https://doi.org/10.1115/1.1948403

Abstract

View articletitled, Multi-Operational Machining Processes Modeling for Sequential Root Cause Identification and Measurement Reduction

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Topics: Errors , Modeling , Machining , Machine tools

Ductile Regime Nanomachining of Single-Crystal Silicon Carbide

John Patten, Wei Gao, Kudo Yasuto

J. Manuf. Sci. Eng. August 2005, 127(3): 522–532. doi: https://doi.org/10.1115/1.1949614

Abstract

View articletitled, Ductile Regime Nanomachining of Single-Crystal Silicon Carbide

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Topics: Brittleness , Crystals , Cutting , Machining , Silicon , Brittle fracture

Simultaneously Solving Process Selection, Machining Parameter Optimization, and Tolerance Design Problems: A Bi-Criterion Approach

Pei Wang, Ming Liang

J. Manuf. Sci. Eng. August 2005, 127(3): 533–544. doi: https://doi.org/10.1115/1.1949615

Abstract

View articletitled, Simultaneously Solving Process Selection, Machining Parameter Optimization, and Tolerance Design Problems: A Bi-Criterion Approach

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Topics: Machining , Design

A Scratch Intersection Model of Material Removal During Chemical Mechanical Planarization (CMP)

Wei Che, Yongjin Guo, Abhijit Chandra, Ashraf Bastawros

J. Manuf. Sci. Eng. August 2005, 127(3): 545–554. doi: https://doi.org/10.1115/1.1949616

Abstract

View articletitled, A Scratch Intersection Model of Material Removal During Chemical Mechanical Planarization (CMP)

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Topics: Deformation , Particle size , Particulate matter , Pressure , Semiconductor wafers

Inverse Heat Transfer Solution of the Heat Flux Due to Induction Heating

Jie Luo, Albert J. Shih

J. Manuf. Sci. Eng. August 2005, 127(3): 555–563. doi: https://doi.org/10.1115/1.1949617

Abstract

View articletitled, Inverse Heat Transfer Solution of the Heat Flux Due to Induction Heating

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Topics: Electromagnetic induction , Heat flux , Heat transfer , Heating , Modeling , Temperature , Thermocouples , Temperature measurement

Thermal Stress Analysis for Rapid Thermal Process With Convective Cooling

Shih-Yu Hung, Ching-Kong Chao

J. Manuf. Sci. Eng. August 2005, 127(3): 564–571. doi: https://doi.org/10.1115/1.1949618

Abstract

View articletitled, Thermal Stress Analysis for Rapid Thermal Process With Convective Cooling

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Topics: Cooling , Flow (Dynamics) , Semiconductor wafers , Temperature , Thermal stresses , Buoyancy , Rapid thermal processing , Stress

The Influence of Sheet Metal Anisotropy on Laser Forming Process

Peng Cheng, Y. Lawrence Yao

J. Manuf. Sci. Eng. August 2005, 127(3): 572–582. doi: https://doi.org/10.1115/1.1949620

Abstract

View articletitled, The Influence of Sheet Metal Anisotropy on Laser Forming Process

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Topics: Anisotropy , Deformation , Lasers , Texture (Materials) , Sheet metal

A Comparative Study of Single-Phase AC and Multiphase DC Resistance Spot Welding

Wei Li, Daniel Cerjanec, Gerald A. Grzadzinski

J. Manuf. Sci. Eng. August 2005, 127(3): 583–589. doi: https://doi.org/10.1115/1.1949621

Abstract

View articletitled, A Comparative Study of Single-Phase AC and Multiphase DC Resistance Spot Welding

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Topics: Finite element analysis , Welding , Energy consumption , Contact resistance , Welded joints

Application of a Front Tracking Method in Gas Metal Arc Welding (GMAW) Simulation

Guo Xu, William W. Schultz, Elijah Kannatey-Asibu, Jr.

J. Manuf. Sci. Eng. August 2005, 127(3): 590–597. doi: https://doi.org/10.1115/1.1949622

Abstract

View articletitled, Application of a Front Tracking Method in Gas Metal Arc Welding (GMAW) Simulation

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Topics: Bridges (Structures) , Density , Electromagnetic force , Gas metal arc welding , Metals , Simulation , Surface tension , Temperature , Viscosity , Welding

Prediction of Local Part-Mold and Ejection Force in Injection Molding

Omar M. Bataineh, Barney E. Klamecki

J. Manuf. Sci. Eng. August 2005, 127(3): 598–604. doi: https://doi.org/10.1115/1.1951785

Abstract

View articletitled, Prediction of Local Part-Mold and Ejection Force in Injection Molding

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Topics: Design , Friction , Injection molding , Molding , Ejectors , Pins (Engineering)

Uniform Internal Finishing of SUS304 Stainless Steel Bent Tube Using a Magnetic Abrasive Finishing Process

Hitomi Yamaguchi, Takeo Shinmura, Megumi Sekine

J. Manuf. Sci. Eng. August 2005, 127(3): 605–611. doi: https://doi.org/10.1115/1.1951786

Abstract

View articletitled, Uniform Internal Finishing of SUS304 Stainless Steel Bent Tube Using a Magnetic Abrasive Finishing Process

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Topics: Finishing , Magnetic fields , Particulate matter , Poles (Building) , Iron , Stainless steel

Numerical Simulations and Design of Shearing Process for Aluminum Alloys

Aniruddha Khadke, Somnath Ghosh, Ming Li

J. Manuf. Sci. Eng. August 2005, 127(3): 612–621. doi: https://doi.org/10.1115/1.1951787

Abstract

View articletitled, Numerical Simulations and Design of Shearing Process for Aluminum Alloys

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Topics: Damage , Design , Die cutting , Simulation , Aluminum alloys , Computer simulation , Genetic algorithms , Failure , Ductile fracture , Deformation

Visibility Analysis for Assembly Fixture Calibration Using Screen Space Transformation

Zhenyu Kong, Wenzhen Huang, Dariusz Ceglarek

J. Manuf. Sci. Eng. August 2005, 127(3): 622–634. doi: https://doi.org/10.1115/1.1947209

Abstract

View articletitled, Visibility Analysis for Assembly Fixture Calibration Using Screen Space Transformation

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Topics: Algorithms , Calibration , Manufacturing , Tooling

Dimensional Variation Analysis and Synthesis for Composite Components and Assemblies

Chensong Dong, Chuck Zhang, Zhiyong Liang, Ben Wang

J. Manuf. Sci. Eng. August 2005, 127(3): 635–646. doi: https://doi.org/10.1115/1.1954788

Abstract

View articletitled, Dimensional Variation Analysis and Synthesis for Composite Components and Assemblies

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Topics: Composite materials , Deformation , Design , Finite element analysis , Manufacturing , Optimization , Tolerance analysis , Fibers , Resins , Regression models

Conceptual Design and Dimensional Synthesis of a Reconfigurable Hybrid Robot

Meng Li, Tian Huang, Dawei Zhang, Xueman Zhao, S. Jack Hu, Derek G. Chetwynd

J. Manuf. Sci. Eng. August 2005, 127(3): 647–653. doi: https://doi.org/10.1115/1.1947208

Abstract

View articletitled, Conceptual Design and Dimensional Synthesis of a Reconfigurable Hybrid Robot

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Topics: Conceptual design , Design , Kinematics , Parallel mechanisms , Robots , Struts (Engineering) , Manipulators

Modeling and Sensitivity Analysis of Laser Tracking Systems by Skew-Ray Tracing Method

Psang Dain Lin, Chia-Hung Lu

J. Manuf. Sci. Eng. August 2005, 127(3): 654–662. doi: https://doi.org/10.1115/1.1954790

Abstract

View articletitled, Modeling and Sensitivity Analysis of Laser Tracking Systems by Skew-Ray Tracing Method

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Topics: Corners (Structural elements) , Dimensions , Errors , Lasers , Mirrors , Modeling , Ray tracing , Sensitivity analysis , Sensors , Coordinate measuring machines

Limitations to the Manufacture of Specialty Optical Fiber

Geoffrey W. Barton, Susan H. Law, Thanh N. Phan

J. Manuf. Sci. Eng. August 2005, 127(3): 663–669. doi: https://doi.org/10.1115/1.1954793

Abstract

View articletitled, Limitations to the Manufacture of Specialty Optical Fiber

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Topics: Fibers , Furnaces , Gages , Lasers , Optical fiber , Design

A Fast Permeability Measurement Method Based on Hybrid Fiber Preforms

Chensong Dong

J. Manuf. Sci. Eng. August 2005, 127(3): 670–676. doi: https://doi.org/10.1115/1.1954794

Abstract

View articletitled, A Fast Permeability Measurement Method Based on Hybrid Fiber Preforms

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Topics: Fibers , Flow (Dynamics) , Permeability , Preforms , Porosity , Simulation

Particleboard Surface-Roughness Classification System Modeling, Simulation, and Bench Testing

P. Radziszewski, B. Picard, A.-M. Bourret, J.-P. Brunet, M. Tétreault, K. Zaras, M. Cheriet, J. Ouellet

J. Manuf. Sci. Eng. August 2005, 127(3): 677–686. doi: https://doi.org/10.1115/1.1954795

Abstract

View articletitled, Particleboard Surface-Roughness Classification System Modeling, Simulation, and Bench Testing

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Topics: Particleboard , Surface roughness

Remanufacturing: Impacts of Sacrificial Cylinder Liners

Malte Krill, Deborah L. Thurston

J. Manuf. Sci. Eng. August 2005, 127(3): 687–697. doi: https://doi.org/10.1115/1.1961946

Abstract

View articletitled, Remanufacturing: Impacts of Sacrificial Cylinder Liners

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Topics: Cylinders , Engines , Manufacturing , Design , Inspection , Cycles , Testing

Technical Briefs

Prediction of Central Bursting in Drawing and Extrusion of Metals

A. R. Ragab, S. N. Samy, Ch. A. R. Saleh

J. Manuf. Sci. Eng. August 2005, 127(3): 698–702. doi: https://doi.org/10.1115/1.1961982

Abstract

View articletitled, Prediction of Central Bursting in Drawing and Extrusion of Metals

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Topics: Ductile fracture , Extruding , Metals , Stress , Fracture (Materials) , Stress concentration , Hardening

Rapid Production of Carbon Nanotubes by High-Power Laser Ablation

Wenping Jiang, Pal Molian, Hans Ferkel

J. Manuf. Sci. Eng. August 2005, 127(3): 703–707. doi: https://doi.org/10.1115/1.1961983

Abstract

View articletitled, Rapid Production of Carbon Nanotubes by High-Power Laser Ablation

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Topics: Ablation (Vaporization technology) , Atomic force microscopy , Carbon nanotubes , Furnaces , Nanotubes , Single-walled nanotubes , Scanning electron microscopy , Transmission electron microscopy , Lasers , High power lasers

Technical Papers

The Self-Excitation Damping Ratio: A Chatter Criterion for Time-Domain Milling Simulations

Simultaneous Stability and Surface Location Error Predictions in Milling

Analysis of Force Shape Characteristics and Detection of Depth-of-Cut Variations in End Milling

A Diagnostic Approach for Turning Tool Based on the Dynamic Force Signals

On Predicting Softening Effects in Hard Turned Surfaces—Part I: Construction of Material Softening Model

On Predicting Softening Effects in Hard Turned Surfaces—Part II: Finite Element Modeling and Verification

Investigating Machining Impact on Fatigue Variance: A Machining Quality Perspective

An Investigation on Manufacturing of the Straight Bevel Gear Using End Mill by CNC Milling Machine

Multi-Operational Machining Processes Modeling for Sequential Root Cause Identification and Measurement Reduction

Ductile Regime Nanomachining of Single-Crystal Silicon Carbide

Simultaneously Solving Process Selection, Machining Parameter Optimization, and Tolerance Design Problems: A Bi-Criterion Approach

A Scratch Intersection Model of Material Removal During Chemical Mechanical Planarization (CMP)

Inverse Heat Transfer Solution of the Heat Flux Due to Induction Heating

Thermal Stress Analysis for Rapid Thermal Process With Convective Cooling

The Influence of Sheet Metal Anisotropy on Laser Forming Process

A Comparative Study of Single-Phase AC and Multiphase DC Resistance Spot Welding

Application of a Front Tracking Method in Gas Metal Arc Welding (GMAW) Simulation

Prediction of Local Part-Mold and Ejection Force in Injection Molding

Uniform Internal Finishing of SUS304 Stainless Steel Bent Tube Using a Magnetic Abrasive Finishing Process

Numerical Simulations and Design of Shearing Process for Aluminum Alloys

Visibility Analysis for Assembly Fixture Calibration Using Screen Space Transformation

Dimensional Variation Analysis and Synthesis for Composite Components and Assemblies

Conceptual Design and Dimensional Synthesis of a Reconfigurable Hybrid Robot

Modeling and Sensitivity Analysis of Laser Tracking Systems by Skew-Ray Tracing Method

Limitations to the Manufacture of Specialty Optical Fiber

A Fast Permeability Measurement Method Based on Hybrid Fiber Preforms

Particleboard Surface-Roughness Classification System Modeling, Simulation, and Bench Testing

Remanufacturing: Impacts of Sacrificial Cylinder Liners

Technical Briefs

Prediction of Central Bursting in Drawing and Extrusion of Metals

Rapid Production of Carbon Nanotubes by High-Power Laser Ablation

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