Volume 124 Issue 3 | J. Manuf. Sci. Eng.

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Technical Papers

Characterization of Sheet Buckling Subjected to Controlled Boundary Constraints

Jian Cao, Xi Wang, Francis Joe Mills

J. Manuf. Sci. Eng. August 2002, 124(3): 493–501. doi: https://doi.org/10.1115/1.1475990

Abstract

View articletitled, Characterization of Sheet Buckling Subjected to Controlled Boundary Constraints

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Topics: Buckling , Boundary-value problems , Geometry , Stress

Control of Transient Thermal Response During Sequential Open-Die Forging: A Trajectory Optimization Approach

W. G. Frazier, Senior Engineer,, T. Seshacharyulu, Visiting Scientist, S. C. Medeiros, Materials Engineer, Y. V. R. K. Prasad, Professor

J. Manuf. Sci. Eng. August 2002, 124(3): 502–508. doi: https://doi.org/10.1115/1.1467076

Abstract

View articletitled, Control of Transient Thermal Response During Sequential Open-Die Forging: A Trajectory Optimization Approach

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Topics: Design , Forging , Furnaces , Optimization , Temperature , Temperature distribution , Trajectories (Physics) , Transients (Dynamics) , Heating , Deformation

Prediction and Compensation of Dynamic Errors for Coordinate Measuring Machines

Chensong Dong, Chuck Zhang, Ben Wang, Guoxiong Zhang

J. Manuf. Sci. Eng. August 2002, 124(3): 509–514. doi: https://doi.org/10.1115/1.1465435

Abstract

View articletitled, Prediction and Compensation of Dynamic Errors for Coordinate Measuring Machines

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Topics: Coordinate measuring machines , Errors , Artificial neural networks

A Reflective Fiber Optic Sensor for Surface Roughness In-Process Measurement

Jiancheng Liu, Kazuo Yamazaki, Yi Zhou, Sadayuki Matsumiya

J. Manuf. Sci. Eng. August 2002, 124(3): 515–522. doi: https://doi.org/10.1115/1.1475991

Abstract

View articletitled, A Reflective Fiber Optic Sensor for Surface Roughness In-Process Measurement

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Topics: Fiber optic sensors , Reflection , Sensors , Simulation , Surface roughness , Fibers , Probes , Simulation results , Design , Engineering prototypes

An Embedded Friction Sensor Based on a Strain-Gauged Diaphragm

A. Dellah, P. M. Wild, T. N. Moore, M. Shalaby, J. Jeswiet

J. Manuf. Sci. Eng. August 2002, 124(3): 523–527. doi: https://doi.org/10.1115/1.1461839

Abstract

View articletitled, An Embedded Friction Sensor Based on a Strain-Gauged Diaphragm

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Topics: Diaphragms (Mechanical devices) , Diaphragms (Structural) , Friction , Sensors , Shear (Mechanics) , Strain gages , Stress

The Mechanisms of Chip Formation in Machining Hardened Steels

John Barry, Research Engineer, Gerald Byrne, Head of Department

J. Manuf. Sci. Eng. August 2002, 124(3): 528–535. doi: https://doi.org/10.1115/1.1455643

Abstract

View articletitled, The Mechanisms of Chip Formation in Machining Hardened Steels

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Topics: Cutting , Deformation , Machining , Shear (Mechanics) , Steel , Ductile fracture , Martensitic steel

Application of an Internally Consistent Material Model to Determine the Effect of Tool Edge Geometry in Orthogonal Machining

Roy J. Schimmel, William J. Endres, Robin Stevenson

J. Manuf. Sci. Eng. August 2002, 124(3): 536–543. doi: https://doi.org/10.1115/1.1448334

Abstract

View articletitled, Application of an Internally Consistent Material Model to Determine the Effect of Tool Edge Geometry in Orthogonal Machining

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Topics: Cutting , Geometry , Machining , Shear (Mechanics) , Shear stress , Stress , Separation (Technology)

Modeling Cutting Temperatures for Turning Inserts With Various Tool Geometries and Materials

Aloysius U. Anagonye, David A. Stephenson

J. Manuf. Sci. Eng. August 2002, 124(3): 544–552. doi: https://doi.org/10.1115/1.1461838

Abstract

View articletitled, Modeling Cutting Temperatures for Turning Inserts With Various Tool Geometries and Materials

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Topics: Cutting , Finite element analysis , Temperature , Thermocouples , Modeling , Heat

Machining Simulation for Ceramics Based on Continuum Damage Mechanics

Xianbing Liu, Bi Zhang

J. Manuf. Sci. Eng. August 2002, 124(3): 553–561. doi: https://doi.org/10.1115/1.1463034

Abstract

View articletitled, Machining Simulation for Ceramics Based on Continuum Damage Mechanics

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Topics: Ceramics , Damage , Machining , Simulation , Stress , Damage mechanics

Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning Process, Part 1: Cutting Process Simulation

K. Mehdi, Assistant Professor, J.-F. Rigal, Professor, D. Play, Professor

J. Manuf. Sci. Eng. August 2002, 124(3): 562–568. doi: https://doi.org/10.1115/1.1431260

Abstract

View articletitled, Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning Process, Part 1: Cutting Process Simulation

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Topics: Cutting , Damping , Stability

Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning-Cutting Process, Part 2: Experimental Approach and Validation

K. Mehdi, Assistant Professor, J.-F. Rigal, Professor, D. Play, Professor

J. Manuf. Sci. Eng. August 2002, 124(3): 569–580. doi: https://doi.org/10.1115/1.1432667

Abstract

View articletitled, Dynamic Behavior of a Thin-Walled Cylindrical Workpiece During the Turning-Cutting Process, Part 2: Experimental Approach and Validation

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Topics: Aluminum alloys , Cutting , Vibration , Turning , Chatter

A Stability Solution for the Axial Contour-Turning Process

Rohit G. Reddy, O. Burak Ozdoganlar, Shiv G. Kapoor, Richard E. DeVor, Xinyu Liu

J. Manuf. Sci. Eng. August 2002, 124(3): 581–587. doi: https://doi.org/10.1115/1.1480415

Abstract

View articletitled, A Stability Solution for the Axial Contour-Turning Process

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Topics: Stability , Turning , Cutting , Machining

The Effect of Workpiece Hardness and Cutting Speed on the Machinability of AISI H13 Hot Work Die Steel When Using PCBN Tooling

Eu-Gene Ng, David K. Aspinwall

J. Manuf. Sci. Eng. August 2002, 124(3): 588–594. doi: https://doi.org/10.1115/1.1452749

Abstract

View articletitled, The Effect of Workpiece Hardness and Cutting Speed on the Machinability of AISI H13 Hot Work Die Steel When Using PCBN Tooling

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Topics: Cutting , Shear (Mechanics) , Machining , Steel , Temperature , Stress , Heat

Laser Repetitive Pulse Heating of Steel Surface: A Material Response to Thermal Loading

S. Z. Shuja, A. F. M. Arif, B. S. Yilbas

J. Manuf. Sci. Eng. August 2002, 124(3): 595–604. doi: https://doi.org/10.1115/1.1463033

Abstract

View articletitled, Laser Repetitive Pulse Heating of Steel Surface: A Material Response to Thermal Loading

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Topics: Flow (Dynamics) , Heating , Lasers , Steel , Stress , Temperature , Thermal stresses , Turbulence , Heat conduction , Laser beams

Modeling Chip-Evacuation Forces and Prediction of Chip-Clogging in Drilling

Jeffrey C. Mellinger, Graduate Research Assistant, O. Burak Ozdoganlar, Post Doctoral Research Associate, Richard E. DeVor, Professor, Shiv G. Kapoor, Professor

J. Manuf. Sci. Eng. August 2002, 124(3): 605–614. doi: https://doi.org/10.1115/1.1473146

Abstract

View articletitled, Modeling Chip-Evacuation Forces and Prediction of Chip-Clogging in Drilling

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Topics: Calibration , Cutting , Drilling , Drills (Tools) , Evacuations , Torque , Friction

Process Parameters and Residual Stresses in Cylindrical Grinding

Edoardo Capello, Professor., Assoc. Mem ASME,, Quirico Semeraro, Professor, Mem ASME.,

J. Manuf. Sci. Eng. August 2002, 124(3): 615–623. doi: https://doi.org/10.1115/1.1428328

Abstract

View articletitled, Process Parameters and Residual Stresses in Cylindrical Grinding

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Topics: Grinding , Residual stresses , Wheels , Stress , Wear , Machining

Generic Simulation Approach for Multi-Axis Machining, Part 1: Modeling Methodology

T. Bailey, M. A. Elbestawi, T. I. El-Wardany, P. Fitzpatrick

J. Manuf. Sci. Eng. August 2002, 124(3): 624–633. doi: https://doi.org/10.1115/1.1468863

Abstract

View articletitled, Generic Simulation Approach for Multi-Axis Machining, Part 1: Modeling Methodology

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Topics: Cutting , Geometry , Machining , Modeling , Simulation , Topology , Deflection

Generic Simulation Approach for Multi-Axis Machining, Part 2: Model Calibration and Feed Rate Scheduling

T. Bailey, M. A. Elbestawi, T. I. El-Wardany, P. Fitzpatrick

J. Manuf. Sci. Eng. August 2002, 124(3): 634–642. doi: https://doi.org/10.1115/1.1468864

Abstract

View articletitled, Generic Simulation Approach for Multi-Axis Machining, Part 2: Model Calibration and Feed Rate Scheduling

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Topics: Calibration , Cutting , Machining , Deflection , Airfoils

Prediction of Thread Quality by Detection and Estimation of Tapping Faults

Oleg A. Mezentsev, Graduate Research Assistant, Richard E. DeVor, Professor, Shiv G. Kapoor, Professor

J. Manuf. Sci. Eng. August 2002, 124(3): 643–650. doi: https://doi.org/10.1115/1.1475319

Abstract

View articletitled, Prediction of Thread Quality by Detection and Estimation of Tapping Faults

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Topics: Thread

Hidden Markov Model-based Tool Wear Monitoring in Turning

Litao Wang, Mostafa G. Mehrabi, Elijah Kannatey-Asibu,, Jr.

J. Manuf. Sci. Eng. August 2002, 124(3): 651–658. doi: https://doi.org/10.1115/1.1475320

Abstract

View articletitled, Hidden Markov Model-based Tool Wear Monitoring in Turning

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Topics: Machining , Signals , Vibration , Wear , Process monitoring , Turning , Cutting

Phase Transformation and Its Effect on Flank Wear in Machining Steels

Wonsik Kim, Patrick Kwon

J. Manuf. Sci. Eng. August 2002, 124(3): 659–666. doi: https://doi.org/10.1115/1.1473145

Abstract

View articletitled, Phase Transformation and Its Effect on Flank Wear in Machining Steels

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Topics: Cutting , Machining , Phase transitions , Steel , Wear , X-ray diffraction , Temperature

Kinematic Characterization of Chip Lateral-Curl—The Third Pattern of Chip Curl in Machining

Ning Fang, Assistant Professor, Mem. ASME

J. Manuf. Sci. Eng. August 2002, 124(3): 667–675. doi: https://doi.org/10.1115/1.1468225

Abstract

View articletitled, Kinematic Characterization of Chip Lateral-Curl—The Third Pattern of Chip Curl in Machining

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Topics: Cutting , Flow (Dynamics) , Kinematics , Machining

Optimal Placement of Fixture Clamps: Maintaining Form Closure and Independent Regions of Form Closure

Rodrigo A. Marin, Placid M. Ferreira

J. Manuf. Sci. Eng. August 2002, 124(3): 676–685. doi: https://doi.org/10.1115/1.1471527

Abstract

View articletitled, Optimal Placement of Fixture Clamps: Maintaining Form Closure and Independent Regions of Form Closure

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Topics: Computation , Linear programming , Screws , Stress , Uncertainty , Algebra , Clamps (Tools) , Errors , Optimization

Optimal Placement of Fixture Clamps: Minimizing the Maximum Clamping Forces

Rodrigo A. Marin, Placid M. Ferreira

J. Manuf. Sci. Eng. August 2002, 124(3): 686–694. doi: https://doi.org/10.1115/1.1469520

Abstract

View articletitled, Optimal Placement of Fixture Clamps: Minimizing the Maximum Clamping Forces

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Topics: Friction , Stress , Clamps (Tools) , Optimization

Sensing and Control of Double-Sided Arc Welding Process

Y. M. Zhang, Mem. ASME, S. B. Zhang, M. Jiang

J. Manuf. Sci. Eng. August 2002, 124(3): 695–701. doi: https://doi.org/10.1115/1.1467603

Abstract

View articletitled, Sensing and Control of Double-Sided Arc Welding Process

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Topics: Arc welding , Control systems , Density , Welding , Electrodes , Flow (Dynamics) , Sensors , Plasma jets , Electric arcs , Stainless steel

Development of the Cylindrical Wire Electrical Discharge Machining Process, Part 1: Concept, Design, and Material Removal Rate

Jun Qu, Research Assistant, Albert J. Shih, Associate Professor, Ronald O. Scattergood, Professor

J. Manuf. Sci. Eng. August 2002, 124(3): 702–707. doi: https://doi.org/10.1115/1.1475321

Abstract

View articletitled, Development of the Cylindrical Wire Electrical Discharge Machining Process, Part 1: Concept, Design, and Material Removal Rate

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Topics: Electrical discharge machining , Wire , Design , Machinery

Development of the Cylindrical Wire Electrical Discharge Machining Process, Part 2: Surface Integrity and Roundness

Jun Qu, Research Assistant, Albert J. Shih, Associate Professor, Ronald O. Scattergood, Professor,

J. Manuf. Sci. Eng. August 2002, 124(3): 708–714. doi: https://doi.org/10.1115/1.1475989

Abstract

View articletitled, Development of the Cylindrical Wire Electrical Discharge Machining Process, Part 2: Surface Integrity and Roundness

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Topics: Electrical discharge machining , Finishes , Surface roughness , Wire , Brass (Metal) , Heat

Control of Thin Film Growth in Chemical Vapor Deposition Manufacturing Systems: A Feasibility Study

Wilson K. S. Chiu, Yogesh Jaluria, Nick G. Glumac

J. Manuf. Sci. Eng. August 2002, 124(3): 715–724. doi: https://doi.org/10.1115/1.1465434

Abstract

View articletitled, Control of Thin Film Growth in Chemical Vapor Deposition Manufacturing Systems: A Feasibility Study

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Topics: Chemical vapor deposition , Design , Optimization , Temperature , Thin films , Computer simulation

Kinetostatic Analysis and Design Optimization of the Tricept Machine Tool Family

Dan Zhang, Cle´ment M. Gosselin

J. Manuf. Sci. Eng. August 2002, 124(3): 725–733. doi: https://doi.org/10.1115/1.1471529

Abstract

View articletitled, Kinetostatic Analysis and Design Optimization of the Tricept Machine Tool Family

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Topics: Design , Genetic algorithms , Machine tools , Optimization , Stiffness , Actuators , Kinematics , Machinery

Modeling the HSK Toolholder-Spindle Interface

Ihab M. Hanna, John S. Agapiou, David A. Stephenson

J. Manuf. Sci. Eng. August 2002, 124(3): 734–744. doi: https://doi.org/10.1115/1.1480023

Abstract

View articletitled, Modeling the HSK Toolholder-Spindle Interface

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Topics: Stress

A Methodology for Predicting the Variance of Fatigue Life Incorporating the Effects of Manufacturing Processes

Xiaoping Yang, Assoc. Mem. ASME, C. Richard Liu, Professor, Fellow, ASME

J. Manuf. Sci. Eng. August 2002, 124(3): 745–753. doi: https://doi.org/10.1115/1.1475318

Abstract

View articletitled, A Methodology for Predicting the Variance of Fatigue Life Incorporating the Effects of Manufacturing Processes

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Topics: Fatigue life , Stress , Manufacturing

Development of a Computer-Aided Manufacturing System for Profiled Edge Lamination Tooling

Yong-Tai Im, Research Assistant, ASME Mem., Daniel F. Walczyk, Assistant Professor, ASME Mem.

J. Manuf. Sci. Eng. August 2002, 124(3): 754–761. doi: https://doi.org/10.1115/1.1467077

Abstract

View articletitled, Development of a Computer-Aided Manufacturing System for Profiled Edge Lamination Tooling

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Topics: Algorithms , Computer software , Computer-aided design , Cutting , Lamination , Tooling , Trajectories (Physics) , Shapes , Computer numerical control machine tools , Manufacturing