Volume 121 Issue 4 | J. Manuf. Sci. Eng.

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Volume 121, Issue 4

November 1999

ISSN 1087-1357

EISSN 1528-8935

Research Papers

Tool Heat Transfer in Orthogonal Metal Cutting

V. Ostafiev, A. Kharkevich, K. Weinert, S. Ostafiev

J. Manuf. Sci. Eng. November 1999, 121(4): 541–549. doi: https://doi.org/10.1115/1.2833043

Abstract

View articletitled, Tool Heat Transfer in Orthogonal Metal Cutting

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Topics: Heat transfer , Metal cutting , Heat flux , Temperature distribution , Temperature , Cutting tools , Cutting , Reflection , Steady state , Thermal properties

An Evaluation of Ploughing Models for Orthogonal Machining

D. J. Waldorf, R. E. DeVor, S. G. Kapoor

J. Manuf. Sci. Eng. November 1999, 121(4): 550–558. doi: https://doi.org/10.1115/1.2833050

Abstract

View articletitled, An Evaluation of Ploughing Models for Orthogonal Machining

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Topics: Machining , Cutting , Separation (Technology) , Aluminum alloys , Cutting tools , Deformation , Flow (Dynamics) , Modeling , Steady state

Monitoring End-Mill Wear and Predicting Tool Failure Using Accelerometers

J. T. Roth, S. M. Pandit

J. Manuf. Sci. Eng. November 1999, 121(4): 559–567. doi: https://doi.org/10.1115/1.2833054

Abstract

View articletitled, Monitoring End-Mill Wear and Predicting Tool Failure Using Accelerometers

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Topics: Accelerometers , Failure , Wear , Cutting , Life testing , Milling

Analysis of Acoustic Emission Signals in Machining

S. T. S. Bukkapatnam, S. R. T. Kumara, A. Lakhtakia

J. Manuf. Sci. Eng. November 1999, 121(4): 568–576. doi: https://doi.org/10.1115/1.2833058

Abstract

View articletitled, Analysis of Acoustic Emission Signals in Machining

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Topics: Acoustic emissions , Machining , Signals , Artificial neural networks , Wavelets , Chaos theory , State estimation , Wear

Material Constitutive Modeling Under High Strain Rates and Temperatures Through Orthogonal Machining Tests

S. Lei, Y. C. Shin, F. P. Incropera

J. Manuf. Sci. Eng. November 1999, 121(4): 577–585. doi: https://doi.org/10.1115/1.2833062

Abstract

View articletitled, Material Constitutive Modeling Under High Strain Rates and Temperatures Through Orthogonal Machining Tests

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Topics: Machining , Modeling , Temperature , Shear (Mechanics) , Carbon steel , Constitutive equations , Deformation , Grain boundaries , Imaging , Optical microscopy

Analytical Prediction of Stability Lobes in Ball End Milling

Y. Altıntas¸, E. Shamoto, P. Lee, E. Budak

J. Manuf. Sci. Eng. November 1999, 121(4): 586–592. doi: https://doi.org/10.1115/1.2833064

Abstract

View articletitled, Analytical Prediction of Stability Lobes in Ball End Milling

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Topics: Milling , Stability , Cutting , Databases , Dynamics (Mechanics) , Machine tools , Simulation

The Role of Flank Face Interference in Improving the Accuracy of Dynamic Force Predictions in Peripheral Milling

S. Ranganath, K. Narayanan, J. W. Sutherland

J. Manuf. Sci. Eng. November 1999, 121(4): 593–599. doi: https://doi.org/10.1115/1.2833071

Abstract

View articletitled, The Role of Flank Face Interference in Improving the Accuracy of Dynamic Force Predictions in Peripheral Milling

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Topics: Milling , Cutting , Aluminum , Deflection , Simulation results

Stability Analysis in Face Milling Operations, Part 1: Theory of Stability Lobe Prediction

S. A. Jensen, Y. C. Shin

J. Manuf. Sci. Eng. November 1999, 121(4): 600–605. doi: https://doi.org/10.1115/1.2833075

Abstract

View articletitled, Stability Analysis in Face Milling Operations, Part 1: Theory of Stability Lobe Prediction

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Topics: Milling , Stability , Algorithms , Cutting , Dynamics (Mechanics) , Frequency-domain analysis , Geometry , Machine tools , Modeling , Simulation

Stability Analysis in Face Milling Operations, Part 2: Experimental Validation and Influencing Factors

S. A. Jensen, Y. C. Shin

J. Manuf. Sci. Eng. November 1999, 121(4): 606–614. doi: https://doi.org/10.1115/1.2833076

Abstract

View articletitled, Stability Analysis in Face Milling Operations, Part 2: Experimental Validation and Influencing Factors

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Topics: Milling , Stability , Structural dynamics , Vibrational modes , Algorithms , Chatter , Cutting , Dynamics (Mechanics) , Geometry , Machine tools

Development of a Magnetostrictive Torque Sensor for Milling Process Monitoring

Hiro Ohzeki, Akihiro Mashine, Hideki Aoyama, Ichiro Inasaki

J. Manuf. Sci. Eng. November 1999, 121(4): 615–622. doi: https://doi.org/10.1115/1.2833078

Abstract

View articletitled, Development of a Magnetostrictive Torque Sensor for Milling Process Monitoring

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Topics: Milling , Process monitoring , Sensors , Torque , Cutting , Alloys , Failure , Fracture (Materials) , Fracture (Process) , Permeability

Grinding Mechanisms and Energy Balance for Ceramics

T. W. Hwang, S. Malkin

J. Manuf. Sci. Eng. November 1999, 121(4): 623–631. doi: https://doi.org/10.1115/1.2833081

Abstract

View articletitled, Grinding Mechanisms and Energy Balance for Ceramics

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Topics: Ceramics , Energy budget (Physics) , Grinding , Brittle fracture , Flow (Dynamics) , Fracture (Materials) , Surface energy

A Grinding Power Model for Selection of Dressing and Grinding Conditions

Xun Chen, W. Brian Rowe, D. R. Allanson, B. Mills

J. Manuf. Sci. Eng. November 1999, 121(4): 632–637. doi: https://doi.org/10.1115/1.2833084

Abstract

View articletitled, A Grinding Power Model for Selection of Dressing and Grinding Conditions

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Topics: Grinding , Wheels , Adaptive control , Cutting , Cycles , Density , Shapes

Influence of the Grinding Wheel in the Ductile Grinding of Brittle Materials: Development and Verification of Kinematic Based Model

M. H. Miller, T. A. Dow

J. Manuf. Sci. Eng. November 1999, 121(4): 638–646. doi: https://doi.org/10.1115/1.2833087

Abstract

View articletitled, Influence of the Grinding Wheel in the Ductile Grinding of Brittle Materials: Development and Verification of Kinematic Based Model

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Topics: Brittleness , Grinding , Grinding wheels , Kinematics , Wheels , Binders (Materials) , Cutting , Flywheels , Simulation

Edge Trimming of Graphite/Epoxy with Diamond Abrasive Cutters

K. Colligan, M. Ramulu

J. Manuf. Sci. Eng. November 1999, 121(4): 647–655. doi: https://doi.org/10.1115/1.2833089

Abstract

View articletitled, Edge Trimming of Graphite/Epoxy with Diamond Abrasive Cutters

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Topics: Diamonds , Epoxy adhesives , Epoxy resins , Graphite , Composite materials , Abrasive machining , Cutting , Delamination , Finishes , Laminates

Iso-phote Based Tool-path Generation for Machining Free-form Surfaces

Zhonglin Han, Daniel C. H. Yang

J. Manuf. Sci. Eng. November 1999, 121(4): 656–664. doi: https://doi.org/10.1115/1.2833094

Abstract

View articletitled, Iso-phote Based Tool-path Generation for Machining Free-form Surfaces

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Topics: Machining

Finite Element Simulation of Twin-Roll Casting Process with an Implementation of Slip/Friction Boundary Condition

Jee-Gong Chang, Cheng-I Weng

J. Manuf. Sci. Eng. November 1999, 121(4): 665–673. doi: https://doi.org/10.1115/1.2833098

Abstract

View articletitled, Finite Element Simulation of Twin-Roll Casting Process with an Implementation of Slip/Friction Boundary Condition

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Topics: Boundary-value problems , Casting , Finite element analysis , Friction , Simulation , Metals , Finite element methods , Flow (Dynamics) , Fluids , Stress

Diamondlike Carbon-Coated Dies for Deep Drawing of Aluminum Sheets

M. Murakawa, N. Koga, S. Takeuchi

J. Manuf. Sci. Eng. November 1999, 121(4): 674–678. doi: https://doi.org/10.1115/1.2833101

Abstract

View articletitled, Diamondlike Carbon-Coated Dies for Deep Drawing of Aluminum Sheets

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Topics: Aluminum , Carbon , Lubricants , Alloys , Steel , Water , Blanks , Coatings , Lubrication , Metal spraying

Springback Analysis and Control in Small Radius Air Bending

K. L. Elkins, R. H. Sturges

J. Manuf. Sci. Eng. November 1999, 121(4): 679–688. doi: https://doi.org/10.1115/1.2833103

Abstract

View articletitled, Springback Analysis and Control in Small Radius Air Bending

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Topics: Flanges , Materials properties , Regression models , Sheet metal

Sheet Metal Bending: Generating Shared Setups

S. K. Gupta, D. A. Bourne

J. Manuf. Sci. Eng. November 1999, 121(4): 689–694. doi: https://doi.org/10.1115/1.2833107

Abstract

View articletitled, Sheet Metal Bending: Generating Shared Setups

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Topics: Sheet metal , Algorithms , Production planning

A Wrinkled Membrane Model for Cloth Draping with Multigrid Acceleration

M. X. Chen, Q. P. Sun, Z. Wu, M. M. F. Yuen

J. Manuf. Sci. Eng. November 1999, 121(4): 695–700. doi: https://doi.org/10.1115/1.2833109

Abstract

View articletitled, A Wrinkled Membrane Model for Cloth Draping with Multigrid Acceleration

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Topics: Membranes , Textiles , Stiffness , Density , Equilibrium (Physics) , Finite element analysis , Gradient methods , Iterative methods , Yarns

Mixed-Integer Programming Model for Fixture Layout Optimization

Q. A. Sayeed, E. C. De Meter

J. Manuf. Sci. Eng. November 1999, 121(4): 701–708. doi: https://doi.org/10.1115/1.2833111

Abstract

View articletitled, Mixed-Integer Programming Model for Fixture Layout Optimization

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Topics: Computation , Computer programming , Computer software , Deformation , Errors , Finite element analysis , Integer programming , Machining , Nonlinear programming , Optimization

Locator and Sensor Placement for Automated Coordinate Checking Fixtures

Yu (Michael) Wang, Sanjeev R. Nagarkar

J. Manuf. Sci. Eng. November 1999, 121(4): 709–719. doi: https://doi.org/10.1115/1.2833116

Abstract

View articletitled, Locator and Sensor Placement for Automated Coordinate Checking Fixtures

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Topics: Sensor placement , Sensors , Design , Extruding , Machinery , Parameter estimation , Space frame structures , Statistical analysis

A Total Cost Comparison of Alternative Tolerancing Formulae

S. B. Graves

J. Manuf. Sci. Eng. November 1999, 121(4): 720–726. doi: https://doi.org/10.1115/1.2833122

Abstract

View articletitled, A Total Cost Comparison of Alternative Tolerancing Formulae

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Topics: Engineering design , Manufacturing , Statistical distributions

An Entropy-Based Index Evaluation Scheme for Multiple Sensor Fusion in Classification Process

Y. Chen, E. Orady

J. Manuf. Sci. Eng. November 1999, 121(4): 727–732. doi: https://doi.org/10.1115/1.2833126

Abstract

View articletitled, An Entropy-Based Index Evaluation Scheme for Multiple Sensor Fusion in Classification Process

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Topics: Entropy , Sensors , Decision making , Complex systems , Design , Feature extraction , Signals

A Neural Network/Expert System Approach for Design Improvement of Products Manufactured by EDM

Z. Katz, J. Naude

J. Manuf. Sci. Eng. November 1999, 121(4): 733–738. doi: https://doi.org/10.1115/1.2833127

Abstract

View articletitled, A Neural Network/Expert System Approach for Design Improvement of Products Manufactured by EDM

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Topics: Artificial neural networks , Design , Electrical discharge machining , Expert systems

Force Sensors Embedded in Surfaces for Manufacturing and Other Tribological Process Monitoring

H. Du, B. E. Klamecki

J. Manuf. Sci. Eng. November 1999, 121(4): 739–748. doi: https://doi.org/10.1115/1.2833131

Abstract

View articletitled, Force Sensors Embedded in Surfaces for Manufacturing and Other Tribological Process Monitoring

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Topics: Force sensors , Manufacturing , Process monitoring , Tribology , Sensors , Stress , Modeling , Process design , Strips , Temperature

Determination of True Dimensional Quality and Build Errors Using Coordinate Measurement Data

R. J. Gu, G. C. Barber

J. Manuf. Sci. Eng. November 1999, 121(4): 749–755. doi: https://doi.org/10.1115/1.2833134

Abstract

View articletitled, Determination of True Dimensional Quality and Build Errors Using Coordinate Measurement Data

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Topics: Errors , Coordinate measuring machines , Manufacturing

State Space Modeling of Sheet Metal Assembly for Dimensional Control

Jionghua Jin, Jianjun Shi

J. Manuf. Sci. Eng. November 1999, 121(4): 756–762. doi: https://doi.org/10.1115/1.2833137

Abstract

View articletitled, State Space Modeling of Sheet Metal Assembly for Dimensional Control

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Topics: Manufacturing , Modeling , Sheet metal , Errors , Tooling

Physically-Accurate Synthetic Images for Machine Vision Design

J. M. Parker, Kok-Meng Lee

J. Manuf. Sci. Eng. November 1999, 121(4): 763–770. doi: https://doi.org/10.1115/1.2833139

Abstract

View articletitled, Physically-Accurate Synthetic Images for Machine Vision Design

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Topics: Design , Machinery , Calibration , Hardware , Algorithms , Computer software , Engineering prototypes , Errors , Image processing , Manufacturing

Fixture Failure Diagnosis for Sheet Metal Assembly with Consideration of Measurement Noise

D. Ceglarek, J. Shi

J. Manuf. Sci. Eng. November 1999, 121(4): 771–777. doi: https://doi.org/10.1115/1.2833142

Abstract

View articletitled, Fixture Failure Diagnosis for Sheet Metal Assembly with Consideration of Measurement Noise

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Topics: Failure , Manufacturing , Noise (Sound) , Sheet metal , Fault diagnosis , Design , Geometry , Sensors , Simulation , Tooling

Analysis and Modeling of Surface Waviness Inspection with Light Reflection, Part 1: Laser Beam Scanning Method

Ching-Chih Lee

J. Manuf. Sci. Eng. November 1999, 121(4): 778–784. doi: https://doi.org/10.1115/1.2833144

Abstract

View articletitled, Analysis and Modeling of Surface Waviness Inspection with Light Reflection, Part 1: Laser Beam Scanning Method

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Topics: Inspection , Laser beams , Light reflection , Modeling , Sheet molding compound (Plastics) , Computer simulation , Geometry , Lasers , Reflection , Three-dimensional modeling

Analysis and Modeling of Surface Waviness Inspection with Light Reflection, Part 2: Back-Lighted Grid Method

Ching-Chih Lee

J. Manuf. Sci. Eng. November 1999, 121(4): 785–792. doi: https://doi.org/10.1115/1.2833145

Abstract

View articletitled, Analysis and Modeling of Surface Waviness Inspection with Light Reflection, Part 2: Back-Lighted Grid Method

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Topics: Computer simulation , Displacement , Inspection , Light reflection , Modeling , Reflection , Sheet molding compound (Plastics) , Three-dimensional modeling