Journal of Manufacturing Science and Engineering

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Volume 120, Issue 2

May 1998

ISSN 1087-1357

EISSN 1528-8935

Research Papers

Milling Process Simulation—A Generic Solid Modeller Based Paradigm

H. El Mounayri, A. D. Spence, M. A. Elbestawi

J. Manuf. Sci. Eng. May 1998, 120(2): 213–221. doi: https://doi.org/10.1115/1.2830116

Abstract

View articletitled, Milling Process Simulation—A Generic Solid Modeller Based Paradigm

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Topics: Milling , Process simulation , Cutting , Drilling , Dynamics (Mechanics) , Geometry , Machining , Modeling , Shapes , Simulation

A Tool Deflection Compensation System for End Milling Accuracy Improvement

M. Y. Yang, J. G. Choi

J. Manuf. Sci. Eng. May 1998, 120(2): 222–229. doi: https://doi.org/10.1115/1.2830117

Abstract

View articletitled, A Tool Deflection Compensation System for End Milling Accuracy Improvement

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Topics: Deflection , Milling , Cutting , Errors , Machining , Computers , Control equipment , Milling machines , Surface quality

Simulation and Measurement of Chatter in Diamond Turning

E. R. Marsh, D. S. Yantek, M. A. Davies, D. E. Gilsinn

J. Manuf. Sci. Eng. May 1998, 120(2): 230–235. doi: https://doi.org/10.1115/1.2830118

Abstract

View articletitled, Simulation and Measurement of Chatter in Diamond Turning

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Topics: Chatter , Diamond turning , Simulation , Cutting , Aluminum , Degrees of freedom , Diamond tools , Displacement , Machining

Experimental Validation of a Dynamic Workpiece Steady Control Method for Traverse Grinding

Yongsheng Gao

J. Manuf. Sci. Eng. May 1998, 120(2): 236–245. doi: https://doi.org/10.1115/1.2830119

Abstract

View articletitled, Experimental Validation of a Dynamic Workpiece Steady Control Method for Traverse Grinding

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Topics: Grinding , Surface quality , Algorithms , Deflection , Design , Measurement systems , Testing

An Improved Numerical Modeling for Resistance Spot Welding Process and Its Experimental Verification

O. P. Gupta, Amitava De

J. Manuf. Sci. Eng. May 1998, 120(2): 246–251. doi: https://doi.org/10.1115/1.2830120

Abstract

View articletitled, An Improved Numerical Modeling for Resistance Spot Welding Process and Its Experimental Verification

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Topics: Computer simulation , Welding , Electrodes , Steel sheet , Carbon , Current density , Cycles , Deformation , Heating , Temperature

Angle Domain Analytical Model for End Milling Forces

Li Zheng, Steven Y. Liang, Shreyes N. Melkote

J. Manuf. Sci. Eng. May 1998, 120(2): 252–258. doi: https://doi.org/10.1115/1.2830121

Abstract

View articletitled, Angle Domain Analytical Model for End Milling Forces

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Topics: Milling , Cutting , Errors , Algebra , Geometry , Machining , Materials properties , Optimization , Size effect , Stress

Determination of the Temperature of a Machined Surface

T. H. Chu, J. Wallbank

J. Manuf. Sci. Eng. May 1998, 120(2): 259–263. doi: https://doi.org/10.1115/1.2830122

Abstract

View articletitled, Determination of the Temperature of a Machined Surface

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Topics: Temperature , Cutting , Carbon , Deformation , Dynamometers , Steel , Temperature measurement

Acoustic Emission Characteristics of Abrasive Flow Machining

R. E. Williams

J. Manuf. Sci. Eng. May 1998, 120(2): 264–271. doi: https://doi.org/10.1115/1.2830123

Abstract

View articletitled, Acoustic Emission Characteristics of Abrasive Flow Machining

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Topics: Acoustic emissions , Flow (Dynamics) , Machining , Atomic force microscopy , Signals , Adaptive control , Cylinders , Design , Ejectors , Elastomers

Finite Element Analysis of Heat Flow in Dual-Beam Laser Welded Tailored Blanks

Yu-Ning Liu, E. Kannatey-Asibu, Jr.

J. Manuf. Sci. Eng. May 1998, 120(2): 272–278. doi: https://doi.org/10.1115/1.2830124

Abstract

View articletitled, Finite Element Analysis of Heat Flow in Dual-Beam Laser Welded Tailored Blanks

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Topics: Blanks , Finite element analysis , Flow (Dynamics) , Heat , Lasers , Cooling , Welding , Convection , Heat transfer , Materials properties

Mechanical Study for the Cutting and Clinching Process of Electronic Component Leads

P. A. Engel, Kee Rong Wu, Xuejun Zhai, Stan Janisiewicz

J. Manuf. Sci. Eng. May 1998, 120(2): 279–286. doi: https://doi.org/10.1115/1.2830125

Abstract

View articletitled, Mechanical Study for the Cutting and Clinching Process of Electronic Component Leads

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Topics: Cutting , Electronic components , Wear , Assembly lines , Cutting tools , Die cutting , Electronics , Engineering prototypes , Fracture (Materials) , Fracture (Process)

Thermal and Design Sensitivity Analyses for Cooling System of Injection Mold, Part 1: Thermal Analysis

S. J. Park, T. H. Kwon

J. Manuf. Sci. Eng. May 1998, 120(2): 287–295. doi: https://doi.org/10.1115/1.2830126

Abstract

View articletitled, Thermal and Design Sensitivity Analyses for Cooling System of Injection Mold, Part 1: Thermal Analysis

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Topics: Cooling systems , Design sensitivity analysis , Thermal analysis , Design , Cooling , Injection molding , Boundary element methods , Computer-aided design , Coolants , Heat transfer

Thermal and Design Sensitivity Analyses for Cooling System of Injection Mold, Part 2: Design Sensitivity Analysis

S. J. Park, T. H. Kwon

J. Manuf. Sci. Eng. May 1998, 120(2): 296–305. doi: https://doi.org/10.1115/1.2830127

Abstract

View articletitled, Thermal and Design Sensitivity Analyses for Cooling System of Injection Mold, Part 2: Design Sensitivity Analysis

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Topics: Cooling systems , Design sensitivity analysis , Cooling , Coolants , Design , Flow (Dynamics) , Injection molding , Integral equations , Optimization , Temperature

Optimum Blank Shapes for Prismatic Cup Drawing—Consideration of Friction and Material Anisotropy

Sy-Wei Lo, Jing-Yeong Lee

J. Manuf. Sci. Eng. May 1998, 120(2): 306–315. doi: https://doi.org/10.1115/1.2830128

Abstract

View articletitled, Optimum Blank Shapes for Prismatic Cup Drawing—Consideration of Friction and Material Anisotropy

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Topics: Anisotropy , Blanks , Friction , Shapes , Flow (Dynamics) , Numerical analysis , Plane strain , Wall thickness

Incremental Formulation for the Prediction of Flow Stress and Microstructural Change in Hot Forming

J. Yanagimoto, K. Karhausen, A. J. Brand, R. Kopp

J. Manuf. Sci. Eng. May 1998, 120(2): 316–322. doi: https://doi.org/10.1115/1.2830129

Abstract

View articletitled, Incremental Formulation for the Prediction of Flow Stress and Microstructural Change in Hot Forming

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Topics: Flow (Dynamics) , Stress , Deformation , Metalworking , Shapes , Dislocation density , Materials processing

Automatic Tuning and Regulation of Injection Molding by the Virtual Search Method

R. Ivester, K. Danai

J. Manuf. Sci. Eng. May 1998, 120(2): 323–329. doi: https://doi.org/10.1115/1.2830130

Abstract

View articletitled, Automatic Tuning and Regulation of Injection Molding by the Virtual Search Method

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Topics: Injection molding , Errors , Experimental design , Iterative methods , Machinery , Virtual reality

Chatter in the Strip Rolling Process, Part 1: Dynamic Model of Rolling

I-S. Yun, W. R. D. Wilson, K. F. Ehmann

J. Manuf. Sci. Eng. May 1998, 120(2): 330–336. doi: https://doi.org/10.1115/1.2830131

Abstract

View articletitled, Chatter in the Strip Rolling Process, Part 1: Dynamic Model of Rolling

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Topics: Chatter , Dynamic models , Strips , Friction , Coulombs , Gages , Separation (Technology) , Tension , Torque

Chatter in the Strip Rolling Process, Part 2: Dynamic Rolling Experiments

I-S. Yun, K. F. Ehmann, W. R. D. Wilson

J. Manuf. Sci. Eng. May 1998, 120(2): 337–342. doi: https://doi.org/10.1115/1.2830132

Abstract

View articletitled, Chatter in the Strip Rolling Process, Part 2: Dynamic Rolling Experiments

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Topics: Chatter , Dynamic models , Simulation results , Strips , Tension

Chatter in the Strip Rolling Process, Part 3: Chatter Model

I-S. Yun, K. F. Ehmann, W. R. D. Wilson

J. Manuf. Sci. Eng. May 1998, 120(2): 343–348. doi: https://doi.org/10.1115/1.2830133

Abstract

View articletitled, Chatter in the Strip Rolling Process, Part 3: Chatter Model

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Topics: Chatter , Strips , Damping , Metal cutting , Vibration

A Micromechanical Study of High Temperature Ti-Al Powder Compaction

F. Ren, A. Chandra, V. Tvergaard

J. Manuf. Sci. Eng. May 1998, 120(2): 349–358. doi: https://doi.org/10.1115/1.2830134

Abstract

View articletitled, A Micromechanical Study of High Temperature Ti-Al Powder Compaction

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Topics: Compacting , High temperature , Intermetallic compounds , Microcracks , Microscale devices , Process design , Ceramics , Containers , Particulate matter , Resilience

A Fiber Optic Sensor for Surface Roughness Measurement

C. Bradley, J. Bohlmann, S. Kurada

J. Manuf. Sci. Eng. May 1998, 120(2): 359–367. doi: https://doi.org/10.1115/1.2830135

Abstract

View articletitled, A Fiber Optic Sensor for Surface Roughness Measurement

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Topics: Cavities , Data acquisition systems , Fiber optic sensors , Fibers , Interferometers , Lenses (Optics) , Phase transitions , Signals , Surface roughness

Technology Cost Modeling for the Manufacture of Printed Circuit Boards in New Electronic Products

S. G. Shina, A. Saigal

J. Manuf. Sci. Eng. May 1998, 120(2): 368–375. doi: https://doi.org/10.1115/1.2830136

Abstract

View articletitled, Technology Cost Modeling for the Manufacture of Printed Circuit Boards in New Electronic Products

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Topics: Electronic products , Modeling , Printed circuit boards , Design , Manufacturing , Teams , Tradeoffs , Accounting , Machinery , Manufacturing technology

Finishing of Silicon Nitride Balls for High-Speed Bearing Applications

M. Raghunandan, R. Komanduri

J. Manuf. Sci. Eng. May 1998, 120(2): 376–386. doi: https://doi.org/10.1115/1.2830137

Abstract

View articletitled, Finishing of Silicon Nitride Balls for High-Speed Bearing Applications

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Topics: Bearings , Finishing , Silicon nitride ceramics , Polishing , Finishes , Grinding , Manufacturing , Ceramics

Dynamics of Spindle-Bearing Systems at High Speeds Including Cutting Load Effects

Bert R. Jorgensen, Yung C. Shin

J. Manuf. Sci. Eng. May 1998, 120(2): 387–394. doi: https://doi.org/10.1115/1.2830138

Abstract

View articletitled, Dynamics of Spindle-Bearing Systems at High Speeds Including Cutting Load Effects

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Topics: Bearings , Cutting , Dynamics (Mechanics) , Stress , Stiffness , Computers , Dynamic models , Experimental analysis , Geometry , High speed machining

Experimental Investigation of the Influence of Machining Condition on the Contact Sliding Behavior of Metals

Dae-Eun Kim, Dong-Hwan Hwang

J. Manuf. Sci. Eng. May 1998, 120(2): 395–400. doi: https://doi.org/10.1115/1.2830139

Abstract

View articletitled, Experimental Investigation of the Influence of Machining Condition on the Contact Sliding Behavior of Metals

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Topics: Machining , Metals , Tribology , Friction , Steel , Brass (Metal) , Wear , Cutting , Surface roughness

A Systematic Approach for Analyzing the Fixturability of Parts for Machining

S. K. Ong, A. Y. C. Nee

J. Manuf. Sci. Eng. May 1998, 120(2): 401–408. doi: https://doi.org/10.1115/1.2830140

Abstract

View articletitled, A Systematic Approach for Analyzing the Fixturability of Parts for Machining

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Topics: Machining , Fixturing , Design for Manufacturing , Casting

Error Source Diagnostics Using a Turning Process Simulator

Sung-Gwang Chen, A. Galip Ulsoy, Yoram Koren

J. Manuf. Sci. Eng. May 1998, 120(2): 409–416. doi: https://doi.org/10.1115/1.2830141

Abstract

View articletitled, Error Source Diagnostics Using a Turning Process Simulator

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Topics: Calibration , Computer numerical control machine tools , Computers , Cutting , Dimensions , Errors , Machine tools , Machining , Process simulation , Simulation results

Open Architecture Controllers for Machine Tools, Part 1: Design Principles

S. Schofield, P. Wright

J. Manuf. Sci. Eng. May 1998, 120(2): 417–424. doi: https://doi.org/10.1115/1.2830142

Abstract

View articletitled, Open Architecture Controllers for Machine Tools, Part 1: Design Principles

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Topics: Control equipment , Design , Machine tools , Machining , Machinery , Computer software , Construction , Hardware , Intelligent control systems , Internet

Open Architecture Controllers for Machine Tools, Part 2: A Real Time Quintic Spline Interpolator

Fu-Chung Wang, P. K. Wright

J. Manuf. Sci. Eng. May 1998, 120(2): 425–432. doi: https://doi.org/10.1115/1.2830143

Abstract

View articletitled, Open Architecture Controllers for Machine Tools, Part 2: A Real Time Quintic Spline Interpolator

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Topics: Control equipment , Machine tools , Splines , Interpolation , Machining , Computer-aided design , Cutting tools , Manufacturing , Shapes , Trajectories (Physics)

A Comprehensive Identification of Tool Failure and Chatter Using a Parallel Multi-ART2 Neural Network

X. Q. Li, Y. S. Wong, A. Y. C. Nee

J. Manuf. Sci. Eng. May 1998, 120(2): 433–442. doi: https://doi.org/10.1115/1.2830144

Abstract

View articletitled, A Comprehensive Identification of Tool Failure and Chatter Using a Parallel Multi-ART2 Neural Network

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Topics: Artificial neural networks , Chatter , Failure , Electromagnetic spectrum , Signals , Acoustic emissions , Cutting , Machining , Turning

Adaptive Optimization of Face Milling Operations Using Neural Networks

Tae Jo Ko, Dong Woo Cho

J. Manuf. Sci. Eng. May 1998, 120(2): 443–451. doi: https://doi.org/10.1115/1.2830145

Abstract

View articletitled, Adaptive Optimization of Face Milling Operations Using Neural Networks

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Topics: Artificial neural networks , Milling , Optimization , Cutting , Machining , Wear , Computers , Control systems , Finishes , Intelligent machines

Design Evaluation of Sheet Metal Joints for Dimensional Integrity

D. Ceglarek, J. Shi

J. Manuf. Sci. Eng. May 1998, 120(2): 452–460. doi: https://doi.org/10.1115/1.2830146

Abstract

View articletitled, Design Evaluation of Sheet Metal Joints for Dimensional Integrity

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Topics: Design , Sheet metal , Manufacturing , Industrial design , Product design , Sports

Sheet Metal Joint Configurations and Their Variation Characteristics

S. Charles Liu, S. Jack Hu

J. Manuf. Sci. Eng. May 1998, 120(2): 461–467. doi: https://doi.org/10.1115/1.2830147

Abstract

View articletitled, Sheet Metal Joint Configurations and Their Variation Characteristics

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Topics: Sheet metal , Manufacturing , Simulation , Corners (Structural elements) , Process design , Product design , Statistical analysis , Welding

Technical Briefs

Analyzing the Probabilities of Natural Resting for a Component With a Virtual Resting Face

B. K. A. Ngoi, L. E. N. Lim, S. S. G. Lee

J. Manuf. Sci. Eng. May 1998, 120(2): 468–471. doi: https://doi.org/10.1115/1.2830148

Abstract

View articletitled, Analyzing the Probabilities of Natural Resting for a Component With a Virtual Resting Face

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Topics: Probability , Shapes , Center of mass , Gravity (Force)

Design and Implementation of a Tube Wall Thickness Measurement System

S. J. Ludwick, H. E. Jenkins, T. R. Kurfess

J. Manuf. Sci. Eng. May 1998, 120(2): 471–475. doi: https://doi.org/10.1115/1.2830149

Abstract

View articletitled, Design and Implementation of a Tube Wall Thickness Measurement System

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Topics: Design , Measurement systems , Wall thickness , Gages , Algorithms , Computer software , Databases , Hot rolled steel , Production facilities , Statistical analysis

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