Minimum quantity lubrication (MQL) is a promising alternative to conventional flood cooling to substantially reduce lubricant cost and converse energy. Literature survey shows lack of investigation on the influence of MQL on the residual stress profile in grinding process. Residual stress is an important attribute of machined components for its notable influences on fatigue life, corrosion resistance, and fracture strength. This study has presented a thorough experimental investigation on grinding force, temperature, surface roughness, and residual stress behavior in grinding of AISI 1018 steel under MQL, dry, and flood cooling conditions.

Issue Section:
Research Papers
Keywords:
Grinding , Inspection, Machining processes, Precision machining, Ultra-precision machining, Abrasive processes, Quality control
Topics:
Grinding, Lubrication, Stress, Steel, Temperature, Cooling, Floods, Surface roughness, Wheels

References

1.
Malkin
,
S.
,
1989
,
Grinding Technology: Theory and Applications of Machining With Abrasives
,
Ellis Howard Ltd. and Prentice Hall
, Englewood Cliffs, NJ.
2.
Autret
,
R.
, and
Liang
,
S.
,
2003
, “
Minimum Quantity Lubrication in Finish Hard Turning
,”
Proceedings of International Conference on Humanoid, Nano Technology, Information Technology, Communication and Control
,
Environment, and Management, Manila
,
Philippines
, Mar. 27–30, pp.
1
–
9
.
3.
Ji
,
X.
,
Zhang
,
X.
, and
Liang
,
S.
,
2012
, “
A New Approach to Predict Machining Force and Temperature With Minimum Quantity Lubrication
,”
ASME
Paper No. MSEC2012-7221, pp. 69–76.
4.
Shen
,
B.
, and
Shih
,
A.
,
2009
, “
Minimum Quantity Lubrication (MQL) Grinding Using Vitrified CBN Wheels
,”
Trans. NAMRI/SME
,
37
, pp.
129
–
136
.
5.
Ji
,
X.
,
Zhang
,
X.
,
Li
,
B.
, and
Liang
,
S.
,
2014
, “
Modeling of the Effects of Minimum Quantity Lubrication on Machining Force, Temperature, and Residual Stress
,”
Mach. Sci. Technol.
,
18
(
4
), pp.
547
–
564
.
Google Scholar
Crossref
Search ADS
 
6.
Silva
,
L.
,
Bianchi
,
E.
,
Catai
,
R.
,
Fusse
,
R.
, and
Franca
,
T.
,
2005
, “
Study on the Behavior of the Minimum Quantity Lubricant—MQL Technique Under Different Lubricating and Cooling Conditions When Grinding ABNT 4340 Steel
,”
J. Braz. Soc. Mech. Sci. Eng.
,
27
(
2
), pp.
192
–
199
.
Google Scholar
Crossref
Search ADS
 
7.
Silva
,
L.
,
Bianchi
,
E.
,
Fusse
,
R.
,
Catai
,
R.
,
Franca
,
T.
, and
Aguiar
,
P.
,
2007
, “
Analysis of Surface Integrity for Minimum Quantity Lubricant—MQL Grinding
,”
Int. J. Mach. Tools Manuf.
,
47
(
2
), pp.
412
–
418
.
Google Scholar
Crossref
Search ADS
 
8.
Li
,
C.
,
Hou
,
Y.
,
Xiu
,
S.
, and
Cai
,
G.
,
2008
, “
Application of Lubrication Theory to Near-Dry Green Grinding—Feasibility Analysis
,”
Adv. Mater. Res.
,
44–46
, pp.
135
–
142
.
9.
Shen
,
B
.,
2008
, “
Minimum Quantity Lubrication Grinding Using Nanofluids
,” Ph.D. thesis,
University of Michigan, Ann Arbor, MI
.
10.
Sadeghi
,
M.
,
Hadad
,
M.
,
Tawakoli
,
T.
, and
Emami
,
M.
,
2009
, “
Minimal Quantity Lubrication—MQL in Grinding of Ti-6Al-4V Titanium Alloy
,”
Int. J. Adv. Manuf. Technol.
,
44
, pp.
487
–
500
.
Google Scholar
Crossref
Search ADS
 
11.
Tawakoli
,
T.
,
Hadad
,
M.
,
Sadeghi
,
M.
,
Daneshi
,
A.
,
Stockert
,
S.
, and
Rasifard
,
A.
,
2009
, “
An Experimental Investigation of the Effects of Workpiece and Grinding Parameters on Minimum Quantity Lubrication—MQL Grinding
,”
Int. J. Mach. Tools Manuf.
,
49
(
12–13
), pp.
924
–
932
.
Google Scholar
Crossref
Search ADS
 
12.
Tawakoli
,
T.
,
Hadad
,
M.
, and
Sadeghi
,
M.
,
2010
, “
Influence of Oil Mist Parameters on Minimum Quantity Lubrication—MQL Grinding Process
,”
Int. J. Mach. Tools Manuf.
,
50
(
6
), pp.
521
–
531
.
Google Scholar
Crossref
Search ADS
 
13.
Tawakoli
,
T.
,
Hadad
,
M.
, and
Sadeghi
,
M.
,
2010
, “
Investigation on Minimum Quantity Lubricant-MQL Grinding of 100Cr6 Hardened Steel Using Different Abrasive and Coolant-Lubricant Types
,”
Int. J. Mach. Tools Manuf.
,
50
(
8
), pp.
698
–
708
.
Google Scholar
Crossref
Search ADS
 
14.
Hadad
,
M.
, and
Sadeghi
,
B.
,
2012
, “
Thermal Analysis of Minimum Quantity Lubrication-MQL Grinding Process
,”
Int. J. Mach. Tools Manuf.
,
63
, pp.
1
–
15
.
Google Scholar
Crossref
Search ADS
 
15.
Shao
,
Y.
, and
Liang
,
S.
,
2014
, “
Predictive Force Modeling in MQL (Minimum Quantity Lubrication) Grinding
,”
ASME
Paper No. MSEC2014-3971.
16.
Liang
,
S.
, and
Su
,
J.
,
2007
, “
Residal Stress Modeling in Orthogonal Machining
,”
CIRP Ann.
,
56
(
1
), pp.
65
–
68
.
Google Scholar
Crossref
Search ADS
 
17.
Jaeger
,
J
.,
1942
, “
Moving Sources of Heat and the Temperature at Sliding Contacts
,”
J. R. Soc. N. S. W.
,
84
(
21
), pp.
4316
–
4318
.
18.
Rowe
,
W.
,
2001
, “
Temperature Case Studies in Grinding Including an Inclined Heat Source Model
,”
Proc. Inst. Mech. Eng., Part B
,
215
(
4
), pp.
473
–
491
.
Google Scholar
Crossref
Search ADS
 
19.
Hecker
,
R.
, and
Liang
,
S.
,
2003
, “
Predictive Modeling of Surface Roughness in Grinding
,”
Int. J. Mach. Tools Manuf.
,
43
(
8
), pp.
755
–
761
.
Google Scholar
Crossref
Search ADS
 
20.
Balart
,
M.
,
Bouzina
,
A.
,
Edwards
,
L.
, and
Fitzpatrick
,
M.
,
2004
, “
The Onset of Tensile Residual Stresses in Grinding of Hardened Steels
,”
Mater. Sci. Eng., A
,
367
(
1–2
), pp.
132
–
142
.
Google Scholar
Crossref
Search ADS
 
21.
Fergani
,
O.
,
Shao
,
Y.
,
Lazoglu
,
I.
, and
Liang
,
S.
,
2014
, “
Temperature Effects on Grinding Residual Stress
,”
Procedia CIRP
,
14
, pp.
2
–
6
.
Google Scholar
Crossref
Search ADS
 
22.
Ding
,
Z.
,
Li
,
B.
,
Zou
,
P.
, and
Liang
,
S.
,
2014
, “
Material Phase Transformation During Grinding
,”
Adv. Mater. Res.
,
1052
, pp.
503
–
508
.
Google Scholar
Crossref
Search ADS
 
23.
Chen
,
X.
,
Rowe
,
W.
, and
McCormack
,
D.
,
2000
, “
Analysis of the Transitional Temperature for Tensile Residual Stress in Grinding
,”
J. Mater. Process. Technol.
,
107
(
1–3
), pp.
216
–
221
.
Google Scholar
Crossref
Search ADS
 
Copyright © 2016 by ASME
You do not currently have access to this content.