Ultrasonic-vibration-assisted grinding (UVAG) or rotary ultrasonic machining has been investigated both experimentally and theoretically. Effects of input variables on output variables in UVAG of brittle materials and titanium (Ti) have been studied experimentally. Models to predict the material removal rate in UVAG of brittle materials have been developed. However, there is no report on models of cutting force in UVAG. This paper presents a physics-based predictive model of cutting force in the UVAG of Ti. Using the model developed, influences of input variables on cutting force are predicted. These predicted influences are compared with those determined experimentally. This model can serve as a useful template and foundation for development of cutting force models in UVAG of other materials (such as ceramics and stainless steels) and models to predict torque, cutting temperature, tool wear, and surface roughness in UVAG.
Skip Nav Destination
e-mail: zpei@ksu.edu
Article navigation
August 2009
Research Papers
Physics-Based Predictive Cutting Force Model in Ultrasonic-Vibration-Assisted Grinding for Titanium Drilling
Na Qin,
Na Qin
School of Mechanical Engineering,
Dalian University of Technology
, Dalian, Liaoning 116024, China; Department of Industrial and Manufacturing Systems Engineering, Kansas State University
, Manhattan, KS 66506
Search for other works by this author on:
Z. J. Pei,
Z. J. Pei
Department of Industrial and Manufacturing Systems Engineering,
e-mail: zpei@ksu.edu
Kansas State University
, Manhattan, KS 66506
Search for other works by this author on:
C. Treadwell,
C. Treadwell
Sonic-Mill
, 7500 Bluewater Road Northwest, Albuquerque, NM 87102
Search for other works by this author on:
D. M. Guo
D. M. Guo
School of Mechanical Engineering,
Dalian University of Technology
, Dalian, Liaoning 116024, China
Search for other works by this author on:
Na Qin
School of Mechanical Engineering,
Dalian University of Technology
, Dalian, Liaoning 116024, China; Department of Industrial and Manufacturing Systems Engineering, Kansas State University
, Manhattan, KS 66506
Z. J. Pei
Department of Industrial and Manufacturing Systems Engineering,
Kansas State University
, Manhattan, KS 66506e-mail: zpei@ksu.edu
C. Treadwell
Sonic-Mill
, 7500 Bluewater Road Northwest, Albuquerque, NM 87102
D. M. Guo
School of Mechanical Engineering,
Dalian University of Technology
, Dalian, Liaoning 116024, ChinaJ. Manuf. Sci. Eng. Aug 2009, 131(4): 041011 (9 pages)
Published Online: July 14, 2009
Article history
Received:
January 9, 2009
Revised:
April 23, 2009
Published:
July 14, 2009
Citation
Qin, N., Pei, Z. J., Treadwell, C., and Guo, D. M. (July 14, 2009). "Physics-Based Predictive Cutting Force Model in Ultrasonic-Vibration-Assisted Grinding for Titanium Drilling." ASME. J. Manuf. Sci. Eng. August 2009; 131(4): 041011. https://doi.org/10.1115/1.3159050
Download citation file:
Get Email Alerts
Special Issue on the State-of-the-Art in Japanese Manufacturing Research
J. Manuf. Sci. Eng
A Review of Advanced Roll-to-Roll Manufacturing: System Modeling and Control
J. Manuf. Sci. Eng (April 2025)
Related Articles
Study on the Drilling of Titanium/Graphite Hybrid Composites
J. Eng. Mater. Technol (July,2007)
Study on Edge Chipping in Rotary Ultrasonic Machining of Ceramics: An Integration of Designed Experiments and Finite Element Method Analysis
J. Manuf. Sci. Eng (November,2005)
Whirling Vibrations in Boring Trepanning Association Deep Hole Boring Process: Analytical and Experimental Investigations
J. Manuf. Sci. Eng (February,2007)
Analysis of the Chatter Instability in a Nonlinear Model for Drilling
J. Comput. Nonlinear Dynam (October,2006)
Related Proceedings Papers
Related Chapters
Study on Screw Drill Wear When Drilling Low Carbon Stainless Steel and Accompanying Phenomena in the Cutting Zone
International Conference on Instrumentation, Measurement, Circuits and Systems (ICIMCS 2011)
Layout
Fabrication of Metallic Pressure Vessels
Drilling of Engineering Ceramics with Combination of Ultrasonic Vibrations and Abrasive Slurry
International Conference on Mechanical and Electrical Technology, 3rd, (ICMET-China 2011), Volumes 1–3