The paper presents a model and an algorithm for selection of subassemblies based on the analysis of prior orders received from the customers. The parameters of this model are generated using association rules extracted by a data mining algorithm. The extracted knowledge is applied to construct a model for selection of subassemblies for timely delivery from the suppliers to the contractor. The proposed knowledge discovery and optimization framework integrates the concepts from product design and manufacturing efficiency. The ideas introduced in the paper are illustrated with an example and an automotive case study.
Issue Section:
Technical Briefs
1.
Child
, P.
, Diederichs
, R.
, Sanders
, F. H.
, and Wisniowski
, S.
, 1991
, “The Management of Complexity
,” Sloan Management Review
, Fall
, pp. 73
–80
.2.
Kekre
, S.
, and Srinivasan
, K.
, 1990
, “Broader Product Line: A Necessity to Achieve Success
,” Manage. Sci.
, 36
(10
), pp. 1216
–1231
.3.
Fisher
, M. L.
, and Ittner
, C. D.
, 1999
, “The Impact of Product Variety on Automobile Assembly Operations: Empirical Evidence and Simulation Analysis
,” Manage. Sci.
, 45
(6
), pp. 771
–786
.4.
Hyer
, N.
, and Wemmerlo¨v
, U.
, 1984
, “Group Technology and Productivity
,” Harvard Bus. Rev., July-August, pp. 140–149.5.
Zinn
, W.
, 1990
, “Should We Assemble Products Before an Order is Receive?
” Business Horizons, March-April, pp. 70–73.6.
Kusiak, A., 1999, Engineering Design: Products, Processes, and Systems, Academic Press, San Diego, CA.
7.
He
, D. W.
, and Kusiak
, A.
, 1997
, “Design of Assembly Systems for Modular Products
,” IEEE Trans. Rob. Autom.
, 13
(5
), pp. 646
–655
.8.
Huang
, C. C.
, and Kusiak
, A.
, 1999
, “Synthesis of Modular Mechatronic Products: A Testability Perspective
,” IEEE/ASME Transactions on Mechatronics
, 4
(2
), pp. 119
–132
.9.
Huang
, C. C.
, and Kusiak
, A.
, 1998
, “Modularity in Design of Products and Systems
,” IEEE Trans. Syst. Man Cybern.
, 28
(1
), pp. 66
–77
.10.
Newcomb
, P. J.
, Bras
, B.
, and Rosen
, D. W.
, 1998
, “Implications of Modularity on Product Design for the Life Cycle
,” ASME J. Mech. Des.
, 120
, pp. 483
–490
.11.
Simpson
, T. W.
, Maier
, J.-R. A.
, and Mistree
, F.
, 2000
, “Product Platform Design: Method and Application
,” Res. Eng. Des.
, 13
, pp. 2
–22
.12.
Kusiak
, A.
, and Huang
, C. C.
, 1996
, “Development of Modular Products
,” IEEE Trans. Compon., Packag. Manuf. Technol., Part A
, 19
(4
), pp. 523
–538
.13.
Martin, M. V., 1999, “Design for Variety: A Methodology for Developing Product Platform Architectures,” PhD Thesis, Stanford University, Stanford, CA.
14.
Dahmus
, J. B.
, Gonzalez-Zugasti
, J. P.
, and Otto
, K.
, 2001
, “Modular Product Architecture
,” Des. Stud.
, 22
, pp. 409
–424
.15.
Erens
, F.
, and Verhulst
, K.
, 1997
, “Architectures for Product Families
,” Computers in Industry
, 33
, pp. 165
–178
.16.
Gonzalez-Zugasti
, J.
, Otto
, K.
, and Baker
, J.
, 2000
, “A Method for Architecting Products Platforms
,” Res. Eng. Des.
, 12
, pp. 61
–72
.17.
Jiao
, J.
, and Tseng
, M.
, 1999
, “A Methodology of Developing Product Family Architecture for Mass Customization
,” Journal of Intelligent Manufacturing
, 10
, pp. 3
–20
.18.
Lee
, H. L.
, and Tang
, C. S.
, 1997
, “Modeling the Costs and Benefits of Delayed Product Differentiation
,” Manage. Sci.
, 43
(1
), pp. 40
–53
.19.
He
, D. W.
, Kusiak
, A.
, and Tseng
, T. L.
, 1998
, “Delayed Product Differentiation: A Design and Manufacturing Perspective
,” Comput.-Aided Des.
, 30
(2
), pp. 105
–113
.20.
Agard, B., and Tollenaere, M., 2002, “Design of Wire Harnesses for Mass Customization,” Proceedings of IDMME 2002, Clermont-Ferrand, France.
21.
Fayyad, U. M., Smyth, P., and Uthurusamy, R., 1996, Advances in Knowledge Discovery and Data Mining, AAAI Press/The MIT Press, Cambridge, MA.
22.
Kusiak, A., 2000, Computational Intelligence in Design and Manufacturing, John Wiley, New York.
23.
Chvatal
, V.
, 1979
, “A Greedy Heuristic for the Set-Covering Problem
,” Math. Op. Res.
, 4
(3
), pp. 233
–235
.Copyright © 2004
by ASME
You do not currently have access to this content.