The paper presents an experimental study on the relationship between process parameters and residual stresses in cylindrical grinding. In particular, the influence of the depth of cut (a) and the peripheral velocity of the workpiece was investigated. Residual stresses were found to depend on both parameters, but the effect of the peripherial velocity depends on the grinding conditions. In “easy to grind” conditions an increase in workpiece velocity leads to an increase in residual stresses, but in “difficult to grind” conditions an increase in workpiece velocity results in a decrease in residual stresses. Consequently, two joint parameters, and were used to predict residual stresses. Regression analysis was then performed to determine the analytic relationship between the joint parameters and the residual stresses in “easy” and “difficult” grinding conditions. Finally, the influence of wheel wear, feed rate, sparkout and wheel dressing was investigated. The study showed that the workpiece feed rate does not seem to influence the residual stresses, while sparkout, wheel wear, and wheel dressing significantly affect the level of residual stresses generated during machining.
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August 2002
Technical Papers
Process Parameters and Residual Stresses in Cylindrical Grinding
Edoardo Capello, Professor., Assoc. Mem ASME,,
Edoardo Capello, Professor., Assoc. Mem ASME,
Dipartimento di Meccanica, Politecnico di Milano, P.zza Leonardo da Vinci, 32, I-20133 MILANO
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Quirico Semeraro, Professor, Mem ASME.,
Quirico Semeraro, Professor, Mem ASME.,
Dipartimento di Meccanica, Politecnico di Milano, P.zza Leonardo da Vinci, 32, I-20133 MILANO
Search for other works by this author on:
Edoardo Capello, Professor., Assoc. Mem ASME,
Dipartimento di Meccanica, Politecnico di Milano, P.zza Leonardo da Vinci, 32, I-20133 MILANO
Quirico Semeraro, Professor, Mem ASME.,
Dipartimento di Meccanica, Politecnico di Milano, P.zza Leonardo da Vinci, 32, I-20133 MILANO
Contributed by the Manufacturing Engineering Division for publication in the JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING. Manuscript received May 2000; Revised March 2001. Associate Editor: T. Kurfess.
J. Manuf. Sci. Eng. Aug 2002, 124(3): 615-623 (9 pages)
Published Online: July 11, 2002
Article history
Received:
May 1, 2000
Revised:
March 1, 2001
Online:
July 11, 2002
Citation
Capello, E., and Semeraro, Q. (July 11, 2002). "Process Parameters and Residual Stresses in Cylindrical Grinding ." ASME. J. Manuf. Sci. Eng. August 2002; 124(3): 615–623. https://doi.org/10.1115/1.1428328
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