A technique for measuring temperature close to the primary cutting edge in turning has been developed. The cutting temperatures of a 0.16 percent carbon bright drawn mild steel, have been measured for a range of cutting speeds and feedrates at a constant depth of cut. Tool nose radius was also varied. The correlations for the workpiece temperature of cutting speed and feedrate have been developed. The results show that the temperature correlates well with cutting speed and feedrate but the nose radius has little effect. Cutting forces were measured by a dynamometer and these were used to find the non zero forces at zero feedrate. These forces have been related to the deformation of the work material near the cutting edge of the tool and a method for calculating the cutting temperatures from these has been proposed.

1.
Abernethy
R. B.
,
Benedict
R. P.
, and
Dowdll
R. B.
,
1985
, “
ASME Measurement Uncertainty
,”
ASME Journal of Fluids Engineering
, Vol.
107
, pp.
161
164
.
2.
Boothroyd, G., and Knight, W. A., eds., 1989, Fundamentals of Metal Machining and Machine Tools, Second edition, McGraw-Hall, New York, Chapter 3.
3.
Chao, B. T., Li, H. L., and Trigger, K. J., 1961, “An Experimental Investigation of Temperature Distribution at Tool-Flank Surface,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, pp. 496–504.
4.
Chow
J. G.
, and
Wright
P. K.
,
1988
, “
On-Line Estimation of Tool/Chip Interface Temperatures for a Turning Operation
,”
ASME JOURNAL OF ENGINEERING FOR INDUSTRY
, Vol.
110
, pp.
56
64
.
5.
Kottenstette
J. P.
,
1986
, “
Measuring Tool-Chip Interface Temperatures
,”
ASME JOURNAL OF ENGINEERING FOR INDUSTRY
, Vol.
108
, pp.
101
104
.
6.
Lee, E. H., and Shaffer, B. W., 1951, “The Theory of Plasticity Applied to a Problem of Machining,” ASME Journal of Applied Mechanics, pp. 405–413.
7.
Lin
J.
,
Lee
S. L.
, and
Weng
C. I.
,
1992
, “
Estimation of Cutting Temperature in High Speed Machining
,”
ASME JOURNAL OF ENGINEERING FOR INDUSTRY
, Vol.
114
, pp.
289
296
.
8.
Merchant
M. E.
,
1945
, “
Mechanics of the Metal Cutting Process. I. Orthogonal Cutting and a Type 2 Chip
,”
J. of Applied Physics
, Vol.
16
, No.
5
, pp.
267
275
.
9.
Palmer
W. B.
, and
Oxley
P. L. B.
,
1959
, “
Mechanics of Orthogonal Machining
,”
Proc. IME
, Vol.
173
, p.
623
623
.
10.
Ramalingam, S., and Black, J. T., 1972, “On the Metal Physical Considerations in the Machining of Metals,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY, pp. 1215–1223.
11.
Raman
S.
, and
Cohen
P. H.
,
1993
, “
Remote Sensing for On-line Temperature Estimation in Machining: A Basic Framework
,”
J. of Materials Processing Technology
, Vol.
38
, pp.
613
632
.
12.
Shaw, M. C., ed., 1991, Metal Cutting Principles, Oxford Press, New York, Chapter 12.
13.
Stephenson
D. A.
,
1991
, “
Assessment of Steady-State Metal Cutting Temperature Models Based on Simultaneous Infrared and Thermocouple Data
,”
ASME JOURNAL OF ENGINEERING FOR INDUSTRY
, Vol.
113
, pp.
121
128
.
14.
Tay
A. A. O.
,
1993
, “
A Review of Methods of Calculating Machining Temperature
,”
Journal of Material Processing Technology
, Vol.
36
, pp.
225
257
.
15.
Trent, E. M., ed., 1991, Metal Cutting, Third edition, Butterworths Press, Oxford, Chapter 3 and 5.
16.
Venuvinod
P. K.
,
Lau
W. S.
, and
Rubenstein
C.
,
1983
, “
The Role of Discrete Contact at the Flank Wear Land in Determining Cutting Tool Temperature in Orthogonal Cutting
,”
Int. J. Mech. Tool Des. Res.
, Vol.
23
, No.
4
, pp.
245
261
.
17.
Von Turkovich, B., and Micheletti, G. F., 1968, “Flow Zone Models in Metal Cutting,” Proc. 9Th Int. M. T. D. R. Conf., University of Birmingham, Part II, Pergamon Press, pp. 1073–1080.
18.
Wallbank, J., 1978, “Flow at the Cutting Edge and the Generation of New Surface During Metal Cutting,” Ph.D. Thesis, The University of Birmingham.
19.
Weiner, J. H., 1955, “Shear-Plane Temperature Distribution in Orthogonal Cutting,” Transactions of the ASME, pp. 1331–1341.
20.
Yen
D. W.
, and
Wright
P. K.
,
1986
, “
A Remote Temperature Sensing Technique for Estimating The Cutting Interface Temperature Distribution
,”
ASME JOURNAL OF ENGINEERING FOR INDUSTRY
, Vol.
108
, pp.
252
263
.
21.
Young
H. T.
, and
Liou
H. Y.
,
1994
, “
On the Analysis of Chip Temperature Distribution in Orthogonal Machining
,”
Int. J. Mach. Tools Manufact.
, Vol.
34
, No.
1
, pp.
73
84
.
This content is only available via PDF.
You do not currently have access to this content.