The tribological aspects of cold metal forming processes is reviewed. Special attention is paid to rolling and stamping operations as these are typical of bulk forming and sheet forming processes, respectively, and are the most important commercial processes. It is shown that a better understanding of tribological fundamentals, as applied to cold metal forming, can result in better lubrication systems and process models.
Issue Section:
Forming and Tribology
1.
Azushima, A., 1978, “Determination of the Oil Film Thickness in Rolling from the Relationship Between Surface Roughness of Strip and Roll,” Bull. JSME, pp. 1402–1407.
2.
Chang
D-F.
Wilson
W. R. D.
1995
, “Low Speed Mixed Lubrication of Bulk Metal Forming Processes
,” ASME Journal of Tribology
, Vol. 118
, pp. 83
–89
.3.
Coduti, P. L., 1987, “Tribological Behavior of Solid Lubricant Films on Bare and Coated Sheet Steel Products,” SAE Technical Paper 870648, Society of Automotive Engineers, Inc., pp. 1–13.
4.
Hector
L. G.
Sheu
S.
1993
, “Focused Energy Beam Work Roll Surface Texturing Science and Technology
,” J. of Matl. Processing and Mfg.
, Vol. 2
, pp. 63
–117
.5.
Kimura
Y.
Okada
K.
1989
, “Lubricating Properties of Oil-In-Water Emulsions
,” STLE Tribology Transactions
, Vol. 32
, pp. 524
–532
.6.
Korzekwa
D. A.
Dawson
P. R.
Wilson
W. R. D.
1992
, “Surface Asperity Deformation During Sheet Forming
,” Intl. J. of Mech. Sci.
, Vol. 34
, pp. 521
–540
.7.
Lo, S-Y., 1993, “Mixed Lubrication In Sheet Metal Forming Processes,” Ph.D. dissertation, Mechanical Engineering, Northwestern University.
8.
Nachtman, E. S., and Kalpakjian, S., 1985, Lubricants and Lubrication in Metalworking Operations, Marcel Dekker New York.
9.
Patir
N.
Cheng
H. S.
1978
, “An Average Flow Model for Determining Effects of Three-Dimensional Roughness on Partial Hydrodynamic Lubrication
,” ASME Journal of Lubrication Technology
, Vol. 100
, pp. 12
–17
.10.
Schey, J. A., 1984, “Tribology in Metalworking: Friction Lubrication and Wear,” American Society for Metals, Metals Park, OH.
11.
Schmid
S. R.
Wilson
W. R. D.
1995
, “Lubrication of Aluminum Rolling By Oil-in-Water Emulsions
,” STLE Tribology Transactions
, Vol. 38
, pp. 452
–458
.12.
Schmid
S. R.
Wilson
W. R. D.
1996
Lubrication Engineering
, Vol. 52
, pp. 168
–175
.13.
Sheu
S.
Wilson
W. R. D.
1994
, “Mixed Lubrication of Strip Rolling
,” STLE Tribology Trans.
, Vol. 37
, pp. 483
–493
.14.
Sun
D. C.
Chen
K. K.
Nine
H. D.
1987
, “Hydrodynamic Lubrication in Hemispherical Punch Stretch Forming—Modified Theory and Experimental Validation
,” Int. J. of Mech. Set.
, Vol. 29
, pp. 761
–776
.15.
Sutcliffe
M. P. F.
1988
, “Surface Asperity Deformation in Metal Forming Processes
,” Int. J. Mech. Sci.
, Vol. 30
, No. 11
, pp. 847
–868
.16.
Wang
S. H.
1993
, “Lubrication With Binary Mixtures: Liquid-Liquid Emulsions in an EHL Conjunction
,” ASME Journal of Tribology
, Vol. 115
, pp. 515
–522
.17.
Wang, Z., Kondo, K., and Mori, T. “A Consideration of Optimum Conditions for Surface-Flattening Based on Lubricating Mechanisms in Ironing,” PED-Vol 62., Engineered Surfaces., Ehmann, K. F., and Wilson, W. R. D., eds., ASME, New York, pp. 127–140.
18.
Wilson
W. R. D.
Sheu
S.
1988
, “Real Area of Contact and Boundary Friction in Metal Forming
,” Int. J. of Mech. Sci.
, Vol. 30
, No. 7
pp. 475
–489
.19.
Wilson, W. R. D., 1988, “Strategy for Friction Modeling in Computer Simulations of Metalforming,” Proc. NAMRC XVI, (SME), pp. 48–54.
20.
Wilson, W. R. D., and Schmid, S., 1992, “Surfaces in Metal Rolling,” PED-Vol 62., Engineered Surfaces, Ehmann, K. F., and Wilson, W. R. D., eds., ASME, New York, pp. 91–100.
21.
Wilson
W. R. D.
Huang
X. B.
Hsu
T. C.
1955
, “A Realistic Friction Model for Computer Simulation of Sheet Metal Forming Processes
,” ASME JOURNAL OF ENGINEERING FOR INDUSTRY
, Vol. 117
, pp. 202
–209
.22.
Wilson
W. R. D.
Sakaguchi
Y.
Schmid
S.
1993
, “A Dynamic Concentration Model of Lubrication with Emulsions
,” Wear
, Vol. 161
, pp. 207
–212
.
This content is only available via PDF.
Copyright © 1997
by The American Society of Mechanical Engineers
You do not currently have access to this content.