Abstract

The polypropylene (PP) separator is a kind of transversely isotropic porous polymer film, and it is a key component of lithium-ion batteries. The mechanical properties of the separator affect the strength and security of lithium-ion batteries directly. However, the anisotropy behaviors of the separator remain unclear, which has led to inaccuracy of failure behaviors in lithium-ion battery. A large deformation elastic–plastic constitutive model of the PP separator was developed with the Rich–Hill large deformation elastoplastic constitutive theory. Besides, the hardening law of the PP separator was established according to the Hill yield criterion. The constitutive model accurately captured the anisotropy behaviors and the elastic–plastic process considering the large deformation of the separator. Numerical examples for model validation were presented and in good agreement with stress–strain data of tests up to the hardening stage.

References

1.
Liu
,
B.
,
Jia
,
Y.
,
Yuan
,
C.
,
Wang
,
L.
,
Gao
,
X.
,
Yin
,
S.
, and
Xu
,
J.
,
2020
, “
Safety Issues and Mechanisms of Lithium-Ion Battery Cell Upon Mechanical Abusive Loading: A Review
,”
Energy Storage Mater.
,
24
, pp.
85
112
. 10.1016/j.ensm.2019.06.036
2.
Sheidaei
,
A.
,
Xiao
,
X.
,
Huang
,
X.
, and
Hitt
,
J.
,
2011
, “
Mechanical Behavior of a Battery Separator in Electrolyte Solutions
,”
J. Power Sources
,
196
(
20
), pp.
8728
8734
. 10.1016/j.jpowsour.2011.06.026
3.
Cannarella
,
J.
,
Liu
,
X.
,
Leng
,
C. Z.
,
Sinko
,
P. D.
,
Gor
,
G. Y.
, and
Arnold
,
C. B.
,
2014
, “
Mechanical Properties of a Battery Separator Under Compression and Tension
,”
J. Electrochem. Soc.
,
161
(
11
), pp.
F3117
F3122
. 10.1149/2.0191411jes
4.
Zhang
,
X.
,
Sahraei
,
E.
, and
Wang
,
K.
,
2016
, “
Li-Ion Battery Separators, Mechanical Integrity and Failure Mechanisms Leading to Soft and Hard Internal Shorts
,”
Sci. Rep.
,
6
(
1
), p.
32578
. 10.1038/srep32578
5.
Xu
,
J.
,
Wang
,
L.
,
Guan
,
J.
, and
Yin
,
S.
,
2016
, “
Coupled Effect of Strain Rate and Solvent on Dynamic Mechanical Behaviors of Separators in Lithium Ion Batteries
,”
Mater. Des.
,
95
, pp.
319
328
. 10.1016/j.matdes.2016.01.082
6.
Zhang
,
X.
,
Sahraei
,
E.
, and
Wang
,
K.
,
2016
, “
Deformation and Failure Characteristics of Four Types of Lithium-Ion Battery Separators
,”
J. Power Sources
,
327
, pp.
693
701
. 10.1016/j.jpowsour.2016.07.078
7.
Kalnaus
,
S.
,
Wang
,
Y.
, and
Turner
,
J. A.
,
2017
, “
Mechanical Behavior and Failure Mechanisms of Li-Ion Battery Separators
,”
J. Power Sources
,
348
, pp.
255
263
. 10.1016/j.jpowsour.2017.03.003
8.
Zhang
,
C.
,
Xu
,
J.
,
Cao
,
L.
,
Wu
,
Z.
, and
Santhanagopalan
,
S.
,
2017
, “
Constitutive Behavior and Progressive Mechanical Failure of Electrodes in Lithium-Ion Batteries
,”
J. Power Sources
,
357
, pp.
126
137
. 10.1016/j.jpowsour.2017.04.103
9.
Yan
,
S.
,
Deng
,
J.
,
Bae
,
C.
,
He
,
Y.
,
Asta
,
A.
, and
Xiao
,
X.
,
2018
, “
In-Plane Orthotropic Property Characterization of a Polymeric Battery Separator
,”
Polym. Test.
,
72
, pp.
46
54
. 10.1016/j.polymertesting.2018.10.001
10.
Moghim
,
M. H.
,
Nahvi Bayani
,
A.
, and
Eqra
,
R.
,
2020
, “
Strain-Rate-Dependent Mechanical Properties of Polypropylene Separator for Lithium-Ion Batteries
,”
Polym. Int.
,
69
(
6
), pp.
545
551
. 10.1002/pi.5986
11.
Yan
,
S.
,
Deng
,
J.
,
Bae
,
C.
,
Kalnaus
,
S.
, and
Xiao
,
X.
,
2020
, “
Orthotropic Viscoelastic Modeling of Polymeric Battery Separator
,”
J. Electrochem. Soc.
,
167
(
9
), p.
090530
.
12.
Zhu
,
J.
,
Wierzbicki
,
T.
, and
Li
,
W.
,
2018
, “
A Review of Safety-Focused Mechanical Modeling of Commercial Lithium-ion Batteries
,”
J. Power Sources
,
378
, pp.
153
168
. 10.1016/j.jpowsour.2017.12.034
13.
Green
,
A. E.
, and
Naghdi
,
P. M.
,
1965
, “
A General Theory of an Elastic-Plastic Continuum
,”
Arch. Rational Mech. Anal.
,
18
(
4
), pp.
251
281
. 10.1007/BF00251666
14.
Green
,
A. E.
, and
Naghdi
,
P. M.
,
1968
, “A Thermodynamic Development of Elastic-Plastic Continua,”
Irreversible Aspects of Continuum Mechanics and Transfer of Physical Characteristics in Moving Fluids. Iutam Symposia (International Union of Theoretical and Applied Mechanics)
,
H.
Parkus
, and
L. I.
Sedov
, ed.,
Springer
,
Vienna
, https://doi.org/10.1007/978-3-7091-5581-3_7.
15.
Freund
,
L. B.
,
1970
, “
Constitutive Equations for Elastic-Plastic Materials at Finite Strain
,”
Int. J. Solids Struct.
,
6
(
8
), pp.
1193
1209
. 10.1016/0020-7683(70)90056-9
16.
Rice
,
J. R.
,
1970
, “
On the Structure of Stress-Strain Relations for Time-Dependent Plastic Deformation in Metals
,”
ASME J. Appl. Mech.
,
37
(
3
), pp.
728
737
. 10.1115/1.3408603
17.
Hill
,
R.
, and
Rice
,
J. R.
,
1972
, “
Constitutive Analysis of Elastic-Plastic Crystals at Arbitrary Strain
,”
J. Mech. Phys. Solids
,
20
(
6
), pp.
401
413
. 10.1016/0022-5096(72)90017-8
18.
Nemat-Nasser
,
S.
,
1990
, “
Certain Basic Issues in Finite-Deformation Continuum Plasticity
,”
Mecc
,
25
(
4
), pp.
223
229
. 10.1007/BF01559684
19.
Dashner
,
P. A.
,
1993
, “
An Objective Kinematical Formalism for the Modeling of Elastic-Plastic Materials Subject to Large Deformation
,”
Int. J. Solids Struct.
,
30
(
19
), pp.
2661
2672
. 10.1016/0020-7683(93)90104-F
20.
Stumpf
,
H.
,
1993
, “
Theoretical and Computational Aspects in the Shakedown Analysis of Finite Elastoplasticity
,”
Int. J. Plast.
,
9
(
5
), pp.
583
602
. 10.1016/0749-6419(93)90021-H
21.
Rice
,
J. R.
,
1971
, “
Inelastic Constitutive Relations for Solids: An Internal-Variable Theory and Its Application to Metal Plasticity
,”
J. Mech. Phys. Solids
,
19
(
6
), pp.
433
455
. 10.1016/0022-5096(71)90010-X
22.
Hill
,
R.
,
1972
, “
On Constitutive Macro-variables for Heterogeneous Solids at Finite Strain
,”
P. Roy. Soc. A-Math. Phy.
,
326
(
1565
), pp.
131
147
. 10.1098/rspa.1972.0001
23.
Hill
,
R.
, and
Rice
,
J. R.
,
1973
, “
Elastic Potentials and the Structure of Inelastic Constitutive Laws
,”
SIAM J. Appl. Math.
,
25
(
3
), pp.
448
461
. 10.1137/0125045
24.
Rice
,
J. R.
,
1975
,
Continuum Mechanics and Thermodynamics of Plasticity in Relation to Microscale Deformation Mechanisms. Constitutive Equations in Plasticity
,
MIT Press
,
Cambridge, MA
, pp.
23
79
.
You do not currently have access to this content.