Chatter is an undesirable dynamic phenomenon in machining processes, which causes cutting disturbance, overcut, quick tool wear, etc., and thus seriously impairs workpiece quality. To mitigate chatter, traditional methods called passive control focus on optimizing working spindle speeds and depths of cut. But they have inherent disadvantages in gaining highly efficient machining. On the contrary, the research in this paper is along the line of active control. Specifically, an adaptive algorithm is developed based on Fourier series analysis to deal with the so-called regenerative cutting force which causes chatter. As a result, chatter is remarkably mitigated. The performance improvement is illustrated by numerical simulation in terms of both stability lobes diagram (SLD) and surface location error (SLE).
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Computer Science,
University of Newcastle,
e-mail: zhiyong.chen@newcastle.edu.au
Equipment and Technology,
Huazhong University of Science and Technology,
e-mail: zht@mail.hust.edu.cn
Equipment and Technology,
Huazhong University of Science and Technology,
e-mail: cheungxm@mail.hust.edu.cn
Equipment and Technology,
Huazhong University of Science and Technology,
e-mail: dinghan@mail.hust.edu.cn
Article navigation
March 2014
Research-Article
Adaptive Active Chatter Control in Milling Processes
Zhiyong Chen,
Computer Science,
University of Newcastle,
e-mail: zhiyong.chen@newcastle.edu.au
Zhiyong Chen
School of Electrical Engineering and
Computer Science,
University of Newcastle,
Callaghan NSW 2308
, Australia
e-mail: zhiyong.chen@newcastle.edu.au
Search for other works by this author on:
Hai-Tao Zhang,
Equipment and Technology,
Huazhong University of Science and Technology,
e-mail: zht@mail.hust.edu.cn
Hai-Tao Zhang
1
State Key Laboratory of Digital Manufacturing
Equipment and Technology,
Huazhong University of Science and Technology,
Wuhan 430074
, China
e-mail: zht@mail.hust.edu.cn
1Corresponding author.
Search for other works by this author on:
Xiaoming Zhang,
Equipment and Technology,
Huazhong University of Science and Technology,
e-mail: cheungxm@mail.hust.edu.cn
Xiaoming Zhang
State Key Laboratory of Digital Manufacturing
Equipment and Technology,
Huazhong University of Science and Technology,
Wuhan 430074
, China
e-mail: cheungxm@mail.hust.edu.cn
Search for other works by this author on:
Han Ding
Equipment and Technology,
Huazhong University of Science and Technology,
e-mail: dinghan@mail.hust.edu.cn
Han Ding
State Key Laboratory of Digital Manufacturing
Equipment and Technology,
Huazhong University of Science and Technology,
Wuhan 430074
, China
e-mail: dinghan@mail.hust.edu.cn
Search for other works by this author on:
Zhiyong Chen
School of Electrical Engineering and
Computer Science,
University of Newcastle,
Callaghan NSW 2308
, Australia
e-mail: zhiyong.chen@newcastle.edu.au
Hai-Tao Zhang
State Key Laboratory of Digital Manufacturing
Equipment and Technology,
Huazhong University of Science and Technology,
Wuhan 430074
, China
e-mail: zht@mail.hust.edu.cn
Xiaoming Zhang
State Key Laboratory of Digital Manufacturing
Equipment and Technology,
Huazhong University of Science and Technology,
Wuhan 430074
, China
e-mail: cheungxm@mail.hust.edu.cn
Han Ding
State Key Laboratory of Digital Manufacturing
Equipment and Technology,
Huazhong University of Science and Technology,
Wuhan 430074
, China
e-mail: dinghan@mail.hust.edu.cn
1Corresponding author.
Contributed by the Dynamic Systems Division of ASME for publication in the JOURNAL OF DYNAMIC SYSTEMS, MEASUREMENT, AND CONTROL. Manuscript received February 11, 2013; final manuscript received October 10, 2013; published online December 2, 2013. Assoc. Editor: Prashant Mehta.
J. Dyn. Sys., Meas., Control. Mar 2014, 136(2): 021007 (7 pages)
Published Online: December 2, 2013
Article history
Received:
February 11, 2013
Revision Received:
October 10, 2013
Citation
Chen, Z., Zhang, H., Zhang, X., and Ding, H. (December 2, 2013). "Adaptive Active Chatter Control in Milling Processes." ASME. J. Dyn. Sys., Meas., Control. March 2014; 136(2): 021007. https://doi.org/10.1115/1.4025694
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