Bifurcation analysis is a theoretical prediction approach to measure the FLD when the localized neck causes development of vertex on subsequent yield surface as was adopted by Storen-Rice. Some analyses lead to solutions for special cases such as zero and minimum extension. They offer an equation which needs to be optimized with respect to the minimum limit strain versus neck orientation for the whole domain of FLD. Moreover, the previous reported results for the left-hand side of FLD are not quite satisfactory. In this paper, a re-investigation into bifurcation analysis adopted by S-R lead to modified equations which significantly improved FLD and could be respected as a more general approach to find FLD theoretically. The derivation and optimization procedure of equations are indicated and discussed in detail. The predicted limit strains are studied for different work hardening coefficients and compared with Storen-Rice, Zhu and some experimental data and the obtained results show more agreement. Furthermore, the present restrictions and the required conditions for validation of the Zhu approach are fully discussed.

References

1.
Keeler
,
S. P.
, and
Backofen
,
W. A.
, 1963, “
Plastic Instability and Fracture in Sheets Stretched Over Rigid Punches
,”
Trans. ASME
,
56
(
1
), pp.
25
48
.
2.
Goodwin
,
G. M.
, 1968, “Application of Strain Analysis to Sheet Metal Forming Problems in the Press Shop,”
Metall. Ital.
,
60
pp.
764
774
.
3.
Nakazima
,
K.
,
Kikurma
,
T.
, and
Hasuka
,
K.
, 1968, “
Study on the Formability of Steel Sheets
,” Yamata TechnicalReport, 264, pp. 141–154.
4.
Hasek
,
V.
, 1978, “
Untersuchung und Theoretische Beschreibung wichtiger Einflussgrössen auf das Grenzformanderungsschaubild
,” Institute of Metal Forming Report, University of Stuttgart, West Germany, pp. 213–220.
5.
Marciniak
,
Z.
, 1971,
Limits of Sheet Metal Formability
,
WNT
,
Warsaw
, (in Polish).
6.
Swift
,
H. W.
, 1952, “
Plastic Instability Under Plane Stress
,”
J. Mech. Phys. Solids
,
1
, pp.
1
18
.
7.
Hill
,
R.
, 1952, “
On Discontinuous Plastic States, With Special Reference to Localized Necking in Thin Sheets
,”
J. Mech. Phys. Solids
,
1
, pp.
19
30
.
8.
Marciniak
,
Z.
, and
Kuczynski
,
K.
, 1967, “
Limits Strains in the Processes of Stretch-Forming Sheet Metal
,”
Int. J. Mech. Sci.
,
9
, pp.
609
620
.
9.
Hutchinson
,
J. W.
, and
Neale
,
K. W.
, 1978,
Sheet Necking-II, Time-Independent Behavior, Mechanics of Sheet Metal Forming
,
D. P.
Koistinen
and
N. M.
Wang
, eds.,
Plenum
,
New York
, pp.
111
126
.
10.
Azrin
,
M.
, and
Backofen
,
W. A.
, 1970, “
The Deformation and Failure of a Bi-Axially Stretched Sheet
,”
Metall. Trans.
,
1
, pp.
2857
2865
.
11.
Venter
,
R.
,
Johnson
,
W.
, and
de Malherbe
,
M. C.
, 1971, “
The Limit Strains of Inhomogeneous Sheet Metal in Biaxial Tension
,”
Int. J. Mech. Sci.
,
13
, pp.
299
308
.
12.
Banabic
,
D.
,
Bunge
,
H. J.
,
Pöhland
,
K.
, and
Tekkaya
,
A. E.
, 2000,
Formability of Metallic Materials
,
Springer–Verlag
,
Berlin
.
13.
Lian
,
J.
,
Barlat
,
F.
, and
Baudalet
,
B.
, 1989, “
Plastic Behavior and Stretchability of Sheet Metals. Part II. Effect of Yield Surface Shape on Sheet Forming Limit
,”
Int. J. Plasticity
,
5
, pp.
131
147
.
14.
Banabic
,
D.
, 1996, “
Forming Limit Diagrams Predicted by Using the New Hill’s Criterion
,”
Proceedings of the Numisheet’96
, pp.
240
245
.
15.
Cao
,
J.
,
Yao
,
H.
,
Karafillis
,
A.
, and
Boyce
,
M. C.
, 2000, “
Prediction of Localized Thinning in Sheet Metal Using a General Anisotropic Yield Criterion
,”
Int. J. Plasticity
,
16
, pp.
1105
1129
.
16.
Butuc
,
M. C.
,
Barata da Rocha
,
A.
,
Gracio
,
J. J.
, and
Ferreira Duarte
,
J.
, 2002, “
A More General Model for Forming Limit Diagrams Prediction
,”
J. Mater. Process. Technol.
,
125–126
, pp.
213
218
.
17.
Butuc
,
M. C.
,
Gracio
,
J. J.
, and
Barata da Rocha
,
A.
, 2003, “
A Theoretical Study on Forming Limit Diagrams Prediction
,”
J. Mater. Process. Technol.
,
142
, pp.
714
724
.
18.
Butuc
,
M. C.
,
Gracio
,
J. J.
, and
Barata da Rocha
,
A.
, 2006, “
An Experimental and Theoretical Analysis on the Application of Stress-Based Forming Limit Criterion
,”
Int. J. Mech. Sci.
,
48
, pp.
414
429
.
19.
Storen
,
S.
, and
Rice
,
J. R.
, 1975, “
Localized Necking in Thin Sheets
,”
J. Mech. Phys. Solids
,
23
, pp.
421
441
.
20.
Zhu
,
X. H.
,
Weinmann
,
K.
, and
Chandra
,
A.
, 2001, “
A Unified Bifurcation Analysis of Sheet Metal Forming Limits
,”
ASME J. Eng. Mater. Technol.
,
123
, pp.
323
329
.
21.
Chow
,
C. L.
,
Jie
,
M.
, and
Hu
,
S. J.
, 2003, “
Forming Limit Analysis of Sheet Metals Based on a Generalized Deformation Theory
,”
Trans. ASME
,
125
, pp.
260
265
.
22.
Han
,
H. N.
, and
Kim
,
K. H.
, 2003, “
A Ductile Fracture Criterion in Sheet Metal Forming Process
,”
J. Mater. Process. Technol.
,
142
, pp.
231
238
.
23.
Takuda
,
H.
,
Mori
,
K.
,
Takakura
,
N.
, and
Yamaguchi
,
K.
, 2000, “
Finite Element a Analysis of Limit Strains in Biaxial Stretching of Sheet Metals Allowing for Ductile Fracture
,”
Int. J. Mech. Sci.
,
42
, pp.
785
798
.
24.
Jain
,
M.
,
Allin
,
J.
, and
Lloyd
,
D. J.
, 1999, “
Fracture Limit Prediction Using Ductile Fracture Criteria for Forming an Automotive Aluminum Sheet
,”
Int. J. Mech. Sci.
,
41
, p.
1273
.
25.
Brun
,
R.
,
Chambard
,
A.
,
M.
Lai
P.
de Luca
, 1999, “
Actual and Virtual Testing Techniques for a Numerical Definition of Materials
,”
Proc. NUMISHEET’99
,
Besançon
,
France
, pp.
393
398
.
26.
Petek
,
A.
,
Pepelnjak
,
T.
, and
Kuzman
,
K.
, 2005, “
An Improved Method for Determining a Forming Limit Diagram in the Digital Environment
,”
J. Mech. Eng.
,
51
(
6
), pp.
330
345
.
27.
Pepelnjak
,
T.
, and
Kuzman
,
K.
, 2007, “
Numerical Determination of the Forming Limit Diagrams
,”
Journal of Achievements in Materials and Manufacturing Engineering
,
20
, pp.
375
378
.
28.
Rudnicki
,
J. W.
, and
Rice
,
J. R.
, 1975, “
Conditions for the Localization of Deformation in Pressure-Sensitive Dilatants Materials
,”
J. Mech. Phys. Solids
,
23
, pp.
371
394
.
29.
Prager
,
W.
, 1961,
Introduction to Mechanics of Continua
,
Dover
,
New York
, pp.
154
156
.
30.
Hecker
,
S. S.
, 1975, “
A Simple Technique for Determining Forming Limit Curves
,”
Sheet Metal Industry
,
52
, pp.
671
676
.
31.
Wu
,
P. D.
,
Graf
,
A.
,
MacEwen
,
S. R.
,
Lloyd
,
D. J.
,
Jain
,
M.
, and
Neale
,
K. W.
, 2005, “
On Forming Limit Stress Diagram Analysis
,”
Int. J. Solids Struct.
,
42
, pp.
2225
2241
.
You do not currently have access to this content.