Design and Characteristic Analysis of Amalgamated Transparent Materials for Armor Structures Using Defeating Ballistic Experimentation

In armored platforms industry, the dominant material solution for ballistic transparency protection applications is relatively low-cost polycarbonate matrix glass. This research work aims to investigate the effects of geometrical designs of the amalgamated layers, engineering characteristics of the materials, and the interaction of both on the ballistic resistance of the transparent armor. The resulted models are used to analyze the strength feasibility of the material in the cost base. Ballistic measurements over a wide range of impact velocities including those well above the ballistic limits are deployed to the model. Under simple loading conditions, the polycarbonate matrix glass or ceramic can be regarded as elastic-brittle materials, however, when considering ballistic impacts the post-yield response of the ceramic becomes significant. A post-yield response model of ceramic materials is used for simulating the characteristics. The model incorporates the effect of damage on residual material strength and the resulting bulking during the compressive failure of the ceramic. A combination of relevant factors including the ability to dissipate ballistic energy and manufacturing processes was considered for the proper evaluation and selection of the armor. The model has been implemented into computer software to predict unsuccessful solutions and optimize the amalgamation with capabilities of defeating a wider range of ballistic impacts. The results will show more physical insight of the behavior and performance of the complex armor systems and provide guidelines/principles for the design and selection of the constituent materials.